Skip to main content
Log in

Springback-free mechanism in hot stamping of ultra-high-strength steel parts and deformation behaviour and quenchability for thin sheet

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The springback-free mechanism in hot stamping of ultra-high-strength steel parts was clarified by the mechanical, thermal and transformation viewpoints. In hot stamping, the effects of elastic recovery during unloading and thermal shrinkage on the springback are comparatively small, but the effect of the phase transformation is critical. Volume expansion occurs primarily upon the start of the martensitic transformation, and plastic deformation is induced by the volume expansion during holding at the bottom dead centre, causing the springback including the post-stamping deformation to disappear. It was observed from well-organised experiments that holding at the bottom dead centre until the martensite finish temperature prevents the springback, and the springback-free mechanism in hot stamping of ultra-high-strength steel parts was clarified from the observation. The springback behaviour in hot stamping of a thin steel sheet with 0.6 mm thickness was explained from the above mechanism, and the deformation behaviour and quenchability for the thin sheet were examined. A sufficient holding time at the bottom dead centre was more closely associated with the prevention of springback rather than sufficient hardening. Additionally, local thinning around the bottom corner of a bent thin sheet was prevented by optimising the transfer time from the furnace.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Åkerström P, Oldenburg M (2006) Austenite decomposition during press hardening of a boron steel—computer simulation and test. J Mater Process Technol 174(1–3):399–406

    Article  Google Scholar 

  2. Mori K, Bariani PF, Behrens BA, Brosius A, Bruschi S, Maeno T, Merklein M, Yanagimoto J (2017) Hot stamping of ultra-high strength steel parts. CIRP Ann Manuf Technol 66(2):755–777

    Article  Google Scholar 

  3. Mori K, Maki S, Tanaka Y (2005) Warm and hot stamping of ultra high tensile strength steel sheets using resistance heating. CIRP Ann Manuf Technol 54(1):209–212

    Article  Google Scholar 

  4. Yanagimoto J, Oyamada K (2005) Springback of high-strength steel after hot and warm sheet formings. CIRP Ann Manuf Technol 54(1):213–216

    Article  Google Scholar 

  5. Yanagimoto J, Oyamada K (2007) Mechanism of springback-free bending of high-strength steel sheets under warm forming conditions. CIRP Ann Manuf Technol 56(1):265–268

    Article  Google Scholar 

  6. Kusumi K, Yamamoto S, Takeshita T, Abe M (2008) The effect of martensite transformation on shape fixability in the hot stamping process. Steel Res Int 79:71–76

    Google Scholar 

  7. Senuma T, Magome H, Tanabe A, Takemoto Y (2009) New hot stamping technology characterized by its high productivity. Proc of 2nd Int Conf on Hot Sheet Metal Forming of High-Performance Steel, Lulea, pp. 221–228

  8. Xing ZW, Bao J, Yang YY (2009) Numerical simulation of hot stamping of quenchable boron steel. Mater Sci Eng A 499(1–2):28–31

    Article  Google Scholar 

  9. Lee MG, Kim SJ, Han HN (2009) Finite element investigations for the role of transformation plasticity on springback in hot press forming process. Comput Mater Sci 47(2):556–567

    Article  Google Scholar 

  10. Bao J, Liu H, Xing Z, Song B, Yang Y (2013) Springback of hot stamping and die quenching with ultra-high-strength boron steel. Eng Rev 33(3):151–156

    Google Scholar 

  11. Bok HH, Choi JW, Suh DW, Lee MG, Barlat F (2015) Stress development and shape change during press-hardening process using phase-transformation-based finite element analysis. Int J Plast 73:142–170

    Article  Google Scholar 

  12. Lee M, Baeck S, Kang CG (2012) Investigation of thin boron steel sheet formability in hot deep-drawing processes according to process parameters. Proc Inst Mech Eng B J Eng Manuf 226(5):898–908

    Article  Google Scholar 

  13. Georgiadis G, Tekkaya AE, Weigert P, Weiher J, Kurz H (2014) Investigations on the manufacturability of thin press hardened steel components. Procedia CIRP 18:74–79

    Article  Google Scholar 

  14. Nakagawa Y, Maeno T, Mori K (2015) Forming and quenching behaviours in hot stamping of thin quenchable sheets. MATEC Web Conf 21(05002):1–7

    Google Scholar 

  15. Georgiadis G, Tekkaya A E, Weigert P, Horneber S, Kuhnle P A (2017) Formability analysis of thin press hardening steel sheets under isothermal and non-isothermal conditions. Int J Mater Form In press

  16. Merklein M, Lechler J, Geiger M (2006) Characterisation of the flow properties of the quenchenable ultra high strength steel 22MnB5. CIRP Ann Manuf Technol 55(1):229–232

    Article  Google Scholar 

  17. Bok HH, Kim SN, Suh DW, Barlat F, Lee MG (2015) Non-isothermal kinetics model to predict accurate phase transformation and hardness of 22MnB5 boron steel. Mater Sci Eng A 626(25):67–73

    Article  Google Scholar 

  18. Billur E, Porzner H, Lorenz D, Holecek M, Vrojlik M, Hoss M, Damenha B, Friberg J, Koroschetz C, Skrikerud M (2015) From part design to part production – virtual hot forming engineering illustrated – focus material modelling. Proc of 5th Int Conf on Hot Sheet Metal Forming of High-Performance Steel, Toronto, pp. 463–470

  19. Mori K, Maeno T, Yanagita Y (2016) Deep drawability and bendability in hot stamping of ultra-high strength steel parts. Key Eng Mater 716:262–269

    Article  Google Scholar 

  20. Maeno T, Mori K, Nagai T (2014) Improvement in formability by control of temperature in hot stamping of ultra-high strength steel parts. CIRP Ann Manuf Technol 63(1):301–304

    Article  Google Scholar 

Download references

Funding

This work was supported in part by the Grant-supported Researches in Amada Foundation (AF-2015001).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yuki Nakagawa.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Nakagawa, Y., Mori, Ki. & Maeno, T. Springback-free mechanism in hot stamping of ultra-high-strength steel parts and deformation behaviour and quenchability for thin sheet. Int J Adv Manuf Technol 95, 459–467 (2018). https://doi.org/10.1007/s00170-017-1203-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-017-1203-3

Keywords

Navigation