Skip to main content
Log in

Hot punching on an 8 inch substrate as an alternative technology to produce holes on a large scale

  • Technical Paper
  • Published:
Microsystem Technologies Aims and scope Submit manuscript

Abstract

In this paper, we describe a modification of the classical hot embossing process which is capable of producing holes in polymer substrates. Substrates with holes that penetrate the complete height of the substrate have been a technical challenge since the first description of the hot embossing process. However most components as, e.g., microfluidic components targeted for biomedical applications are in need of such structures. We describe a simple and robust approach which enables the user to produce holes in polymer substrates without the need for elaborate machine equipment or special production technology for molding tools. We call this process hot punching which we demonstrate here to be suitable not only for small scale substrates but also for producing substrates with holes on an 8 inch substrate.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  • Heckele M, Durand A (2001) Microstructured through-holes in plastic films by hot embossing. Precision engineering and nanotechnology, 2. Internat Euspen Conf, Torino, vol 1, pp 196–198

  • Heckele M, Schomburg WK (2004) Review on micro molding of thermoplastic polymers. J Micromech Microeng 14:R1–R14

    Google Scholar 

  • Heckele M, Gerlach A, Guber A, Schaller T (2001) Large area polymer replication for microfluidic devices. Design, Test Integration, and Packaging of Mems/Moems 2001, vol 1, pp 469–477

  • Mehne C (2008) Großformatige Abformung mikrostrukturierter Formeinsätze durch Heißprägen. PhD thesis thesis, Universität Karlsruhe

  • Müller K, Heckele M (1997) Verfahren zur Herstellung einer strukturierten Beschichtung. Patent DE19701568C1, Germany

  • Rapp BE, Worgull M, Heckele M (2005a) Verfahren zur Herstellung von Durchbrüchen in thermoplastischen Komponenten. Patent DE 102005025247B3, Germany

  • Rapp BE, Worgull M, Heckele M, Guber A, Herrmann D (2005b) Mikro-Heißstanzen - Erzeugung von Durchlochstrukturen in ebenen Kunststoffsubstraten. Mikrosystemtechnik Kongress, Freiburg

    Google Scholar 

  • Worgull M, Heckele M, Schomburg WK (2005) Large-scale hot embossing. Microsyst Technol-Micro-and Nanosystems-Information Storage and Processing Systems, vol 12, pp 110–115

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Bastian E. Rapp.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Rapp, B.E., Schneider, M. & Worgull, M. Hot punching on an 8 inch substrate as an alternative technology to produce holes on a large scale. Microsyst Technol 16, 1201–1206 (2010). https://doi.org/10.1007/s00542-009-0943-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00542-009-0943-x

Keywords

Navigation