Skip to main content
Log in

A comprehensive evaluation of heavy metals removal from battery industry wastewaters by applying bio-residue, mineral and commercial adsorbent materials

  • Biomaterials
  • Published:
Journal of Materials Science Aims and scope Submit manuscript

Abstract

We present a feasibility study of different adsorbent materials, namely residual fish scales biosorbent (FS), mineral dolomite (DL) and commercial resin (CR) in the heavy metals removal in multicomponent solution based on the properties of a real effluent from automotive battery recycling industry. Considering the effluent complex characteristics, the materials were assessed aiming to provide not only the heavy metals removal, but also the effluent neutralization and lower sludge generation. For this, all the studied materials were physicochemically and morphologically characterized with the aim of understanding the mechanisms involved in the process. Further, the elemental compositions of the solid and liquid phases generated from each treatment process were assessed by X-ray fluorescence spectrometry. The effluent presented highly acidic characteristics and heavy metals above the legislated limits for discharge (Fe, Zn and Pb). Each adsorbent material followed different mechanisms which led to dissimilar removal and neutralization capacities. The CR showed remarkable heavy metals removal capacity governed by an ion exchange mechanism; conversely, it did not show a neutralization effect. In contrast, FS and DL presented lower removal capacities by complex simultaneous phenomena (ion exchange, precipitation and/or complexation), but a great neutralization potential related to leaching of alkaline constituents. When sludge generation is considered as a key factor, mitigation and enhancement of treated effluent quality could alternatively be addressed by employing the materials in hybrid processes. Hence, the associated use of such materials could be viable yet very challenging for both neutralization and removal of heavy metals from the battery effluent.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6

Similar content being viewed by others

References

  1. Bahadir T, Bakan G, Altas L, Buyukgungor H (2007) The investigation of lead removal by biosorption: an application at storage battery industry wastewaters. Enzyme Microb Technol 41:98–102

    Article  Google Scholar 

  2. Needleman H (2004) Lead poisoning. Annu Rev Med 55:209–222

    Article  Google Scholar 

  3. Gottesfeld P, Cherry CR (2011) Lead emissions from solar photovoltaic energy systems in China and India. Energy Policy 39:4939–4946

    Article  Google Scholar 

  4. Feng Y, Wang Y, Wang Y et al (2017) Simple fabrication of easy handling millimeter-sized porous attapulgite/polymer beads for heavy metal removal. J Colloid Interface Sci 502:52–58

    Article  Google Scholar 

  5. Sun Z, Cao H, Zhang X et al (2017) Spent lead-acid battery recycling in China—a review and sustainable analyses on mass flow of lead. Waste Manag 64:190–201

    Article  Google Scholar 

  6. Quiterio SL, Moreira FR, Da Silva CRS et al (2006) Avaliação da poluição ambiental causada por particulado de chumbo emitido por uma reformadora de baterias na cidade do Rio de Janeiro, Brasil (in Portuguese). Cad Saude Publica 22:1817–1823

    Article  Google Scholar 

  7. Milanez B, Bührs T (2009) Capacidade Ambiental e Emulação de Políticas Públicas: O Caso da Responsabilidade Pós-Consumo Para Resíduos de Pilhas e Baterias no Brasil (in Portuguese). Planej e Políticas Públicas 33:257–289

    Google Scholar 

  8. Abdolali A, Ngo HH, Guo W et al (2017) Application of a breakthrough biosorbent for removing heavy metals from synthetic and real wastewaters in a lab-scale continuous fixed-bed column. Bioresour Technol 229:78–87

    Article  Google Scholar 

  9. Maruthamuthu S, Dhanibabu T, Veluchamy A et al (2011) Elecrokinetic separation of sulphate and lead from sludge of spent lead acid battery. J Hazard Mater 193:188–193

    Article  Google Scholar 

  10. Ambrose H, Gershenson D, Gershenson A, Kammen D (2014) Driving rural energy access: a second-life application for electric-vehicle batteries. Environ Res Lett 9:94004

    Article  Google Scholar 

  11. Pehlivan E, Özkan AM, Dinç S, Parlayici Ş (2009) Adsorption of Cu2+ and Pb2+ ion on dolomite powder. J Hazard Mater 167:1044–1049

    Article  Google Scholar 

  12. Reichert J, Binner JGP (1996) An evaluation of hydroxyapatite-based filters for removal of heavy metal ions from aqueous solutions. J Mater Sci 31:1231–1241. https://doi.org/10.1007/BF00353102

    Article  Google Scholar 

  13. Padilla-Ortega E, Leyva-Ramos R, Flores-Cano JV (2013) Binary adsorption of heavy metals from aqueous solution onto natural clays. Chem Eng J 225:536–546

    Article  Google Scholar 

  14. Salameh Y, Albadarin AB, Allen S et al (2015) Arsenic(III, V) adsorption onto charred dolomite: charring optimization and batch studies. Chem Eng J 259:663–671

    Article  Google Scholar 

  15. Wu M, Zhang J, Peng Y et al (2017) An investigation into mechanism of cation adsorption by reconstruction of calcined layered double hydroxide. Microporous Mesoporous Mater 242:182–189

    Article  Google Scholar 

  16. Ghosh SN, Vishwanathan VN, Chatterjee AK (1976) Estimation of dolomite mineral in limestone by infra-red spectroscopy. J Mater Sci 11:1167–1170. https://doi.org/10.1007/BF00553128

    Article  Google Scholar 

  17. Liu Z, Shen Q, Zhang Q et al (2014) The removal of lead ions of the aqueous solution by calcite with cotton morphology. J Mater Sci 49:5334–5344. https://doi.org/10.1007/s10853-014-8236-x

    Article  Google Scholar 

  18. Farnane M, Tounsadi H, Elmoubarki R et al (2017) Alkaline treated carob shells as sustainable biosorbent for clean recovery of heavy metals: kinetics, equilibrium, ions interference and process optimisation. Ecol Eng 101:9–20

    Article  Google Scholar 

  19. Bhatt RR, Shah BA (2015) Sorption studies of heavy metal ions by salicylic acid-formaldehyde-catechol terpolymeric resin: isotherm, kinetic and thermodynamics. Arab J Chem 8:414–426

    Article  Google Scholar 

  20. Bento HBS, de Castro HF, de Oliveira PC, Freitas L (2017) Magnetized poly(STY-co-DVB) as a matrix for immobilizing microbial lipase to be used in biotransformation. J Magn Magn Mater 426:95–101

    Article  Google Scholar 

  21. Liu B, Wang D, Xu Y, Huang G (2011) Adsorption properties of Cd(II)-imprinted chitosan resin. J Mater Sci 46:1535–1541. https://doi.org/10.1007/s10853-010-4958-6

    Article  Google Scholar 

  22. Gadd GM (2009) Biosorption: critical review of scientific rationale, environmental importance and significance for pollution treatment. J Chem Technol Biotechnol 84:13–28

    Article  Google Scholar 

  23. Fomina M, Gadd GM (2014) Biosorption: current perspectives on concept, definition and application. Bioresour Technol 160:3–14

    Article  Google Scholar 

  24. Espinoza-Quiñones FR, Módenes AN, de Pauli AR, Palácio SM (2015) Analysis of trace elements in groundwater using ICP-OES and TXRF techniques and its compliance with Brazilian protection standards. Water Air Soil Pollut 226:32

    Article  Google Scholar 

  25. Park J, Regalbuto JR (1995) A simple, accurate determination of oxide PZC and the strong buffering effect of oxide surfaces at incipient wetness. J Colloid Interface Sci 175:239–252

    Article  Google Scholar 

  26. Brazil (2005) Norm 357/2005 (in Portuguese) published on the Union Official Newspaper of Brazil (18 March 2005), No. 53, pp 58–63. Brazilian Council of Environmental Quality Regulation—CONAMA

  27. Ribeiro C, Scheufele FB, Espinoza-Quiñones FR et al (2015) Characterization of Oreochromis niloticus fish scales and assessment of their potential on the adsorption of reactive blue 5G dye. Colloids Surf A Physicochem Eng Asp 482:693–701

    Article  Google Scholar 

  28. Albadarin AB, Mangwandi C, Al-Muhtaseb AH et al (2012) Kinetic and thermodynamics of chromium ions adsorption onto low-cost dolomite adsorbent. Chem Eng J 179:193–202

    Article  Google Scholar 

  29. Al Lafi AG, Al Abdullah J (2015) Cesium and cobalt adsorption on synthetic nano manganese oxide: a two dimensional infra-red correlation spectroscopic investigation. J Mol Struct 1093:13–23

    Article  Google Scholar 

  30. Colthup NB (1950) Spectra-structure correlations in the infra-red region. J Opt Soc Am 40:397

    Article  Google Scholar 

  31. Derrick MR, Stulik D, Landry JM (1999) Infrared spectroscopy in conservation science. The Getty Conservation Institute, Los Angeles

    Google Scholar 

  32. Miller FA, Wilkins CH (1952) Infrared spectra and characteristic frequencies of inorganic ions. Anal Chem 24:1253–1294

    Article  Google Scholar 

  33. Movasaghi Z, Rehman S, ur Rehman I (2008) Fourier transform infrared (FTIR) spectroscopy of biological tissues. Appl Spectrosc Rev 43:134–179

    Article  Google Scholar 

  34. Nyquist RA, Kagel RO (1971) Infrared spectra of inorganic compounds. Handbook of infrared and raman spectra of inorganic compounds and organic salts, 1st edn. Academic Press, Michigan, pp 1–18

    Google Scholar 

  35. Smidt E, Meissl K (2007) The applicability of Fourier transform infrared (FT-IR) spectroscopy in waste management. Waste Manag 27:268–276

    Article  Google Scholar 

  36. Marrakchi F, Ahmed MJ, Khanday WA et al (2017) Mesoporous carbonaceous material from fish scales as low-cost adsorbent for reactive orange 16 adsorption. J Taiwan Inst Chem Eng 71:47–54

    Article  Google Scholar 

  37. Skoog DA, Holler FJ, Crouch SR, Douglas A, Skoog F, James Holler SRC (2007) Principles of instrumental analysis, 6th edn. Thomson Brooks/Cole, Belmont

    Google Scholar 

  38. Minamisawa M, Minamisawa H, Yoshida S, Takai N (2004) Adsorption behavior of heavy metals on biomaterials. J Agric Food Chem 52:5606–5611

    Article  Google Scholar 

  39. Saber-Samandari S, Saber-Samandari S, Nezafati N, Yahya K (2014) Efficient removal of lead (II) ions and methylene blue from aqueous solution using chitosan/Fe-hydroxyapatite nanocomposite beads. J Environ Manag 146:481–490

    Article  Google Scholar 

  40. He X, Che R, Wang Y et al (2015) Core-nanoshell magnetic composite material for adsorption of Pb(II) in wastewater. J Environ Chem Eng 3:1720–1724

    Article  Google Scholar 

  41. Nadeem R, Ansari TM, Khalid AM (2008) Fourier transform infrared spectroscopic characterization and optimization of Pb(II) biosorption by fish (Labeo rohita) scales. J Hazard Mater 156:64–73

    Article  Google Scholar 

  42. Michalak I, Chojnacka K, Witek-Krowiak A (2013) State of the art for the biosorption process—a review. Appl Biochem Biotechnol 170:1389–1416

    Article  Google Scholar 

  43. Liu R, Liu H, Qiang Z et al (2009) Effects of calcium ions on surface characteristics and adsorptive properties of hydrous manganese dioxide. J Colloid Interface Sci 331:275–280

    Article  Google Scholar 

  44. Uzunoğlu D, Özer A (2016) Adsorption of hazardous heavy metal copper(II) from aqueous effluents onto waste material fish (Dicentrarchus labrax) scales: optimization, equilibrium, kinetics, thermodynamic, and characterization studies. Desalin Water Treat 57:22794–22798

    Article  Google Scholar 

  45. Correia LM, de Sousa Campelo N, Novaes DS et al (2015) Characterization and application of dolomite as catalytic precursor for canola and sunflower oils for biodiesel production. Chem Eng J 269:35–43

    Article  Google Scholar 

  46. Mangwandi C, Albadarin AB, Glocheux Y, Walker GM (2014) Removal of ortho-phosphate from aqueous solution by adsorption onto dolomite. J Environ Chem Eng 2:1123–1130

    Article  Google Scholar 

  47. Yoshida M, Koilraj P, Qiu X et al (2015) Sorption of arsenate on MgAl and MgFe layered double hydroxides derived from calcined dolomite. J Environ Chem Eng 3:1614–1621

    Article  Google Scholar 

  48. Albadarin AB, Mo J, Glocheux Y et al (2014) Preliminary investigation of mixed adsorbents for the removal of copper and methylene blue from aqueous solutions. Chem Eng J 255:525–534

    Article  Google Scholar 

  49. Ivanets AI, Kitikova NV, Shashkova IL et al (2016) Using of phosphatized dolomite for treatment of real mine water from metal ions. J Water Process Eng 9:246–253

    Article  Google Scholar 

  50. Al-Degs YS, El-Barghouthi MI, El-Sheikh AH, Walker GM (2008) Effect of solution pH, ionic strength, and temperature on adsorption behavior of reactive dyes on activated carbon. Dye Pigment 77:16–23

    Article  Google Scholar 

  51. Yang S, Guo Z, Sheng G, Wang X (2012) Application of a novel plasma-induced CD/MWCNT/iron oxide composite in zinc decontamination. Carbohydr Polym 90:1100–1105

    Article  Google Scholar 

  52. Liang Z, Shi W, Zhao Z et al (2017) The retained templates as “helpers” for the spherical meso-silica in adsorption of heavy metals and impacts of solution chemistry. J Colloid Interface Sci 496:382–390

    Article  Google Scholar 

  53. Mohammadi M, Ghaemi A, Torab-Mostaedi M et al (2015) Adsorption of cadmium (II) and nickel (II) on dolomite powder. Desalin Water Treat 53:149–157

    Article  Google Scholar 

  54. Ciopec M, Negrea A, Lupa L et al (2014) Studies regarding As(V) adsorption from underground water by Fe-XAD8-DEHPA impregnated resin. Equilibrium sorption and fixed-bed column tests. Molecules 19:16082–16101

    Article  Google Scholar 

  55. Singh AN, Singh S, Dubey VK (2013) Immobilization of procerain B, a cysteine endopeptidase, on amberlite MB-150 beads. PLoS ONE 8:e66000

    Article  Google Scholar 

  56. Scheufele FB, Módenes AN, Borba CE et al (2016) Monolayer–multilayer adsorption phenomenological model: kinetics, equilibrium and thermodynamics. Chem Eng J 284:1328–1341

    Article  Google Scholar 

  57. Zhou K, Yang Z, Liu Y, Kong X (2015) Kinetics and equilibrium studies on biosorption of Pb(II) from aqueous solution by a novel biosorbent: Cyclosorus interruptus. J Environ Chem Eng 3:2219–2228

    Article  Google Scholar 

  58. Parga JR, Valenzuela JL, Munive GT et al (2014) Thermodynamic study for arsenic removal from freshwater by using electrocoagulation process. Adv Chem Eng Sci 4:548–556

    Article  Google Scholar 

  59. Oliva J, De Pablo J, Cortina J-L et al (2010) The use of apatite II™ to remove divalent metal ions zinc(II), lead(II), manganese(II) and iron(II) from water in passive treatment systems: column experiments. J Hazard Mater 184:364–374

    Article  Google Scholar 

  60. Atkins PW, Jones L, Laverman L (2016) Chemical principles: the quest for insight, 7th edn. W.H. Freeman, New York

    Google Scholar 

  61. Neves JS, De Souza FG, Suarez PAZ et al (2011) In situ production of polystyrene magnetic nanocomposites through a batch suspension polymerization process. Macromol Mater Eng 296:1107–1118

    Article  Google Scholar 

  62. Masoumi A, Ghaemy M (2014) Adsorption of heavy metal ions and azo dyes by crosslinked nanochelating resins based on poly(methylmethacrylate-co-maleic anhydride). Express Polym Lett 8:187–196

    Article  Google Scholar 

  63. Correll DL (1998) The role of phosphorus in the eutrophication of receiving waters: a review. J Environ Qual 27:261

    Article  Google Scholar 

  64. Monte Blanco SPD, Scheufele FB, Módenes AN et al (2017) Kinetic, equilibrium and thermodynamic phenomenological modeling of reactive dye adsorption onto polymeric adsorbent. Chem Eng J 307:466–475

    Article  Google Scholar 

  65. Villanueva-Espinosa JF, Hernandez-Esparza M, Ruiz-Trevino FA (2001) Adsorptive properties of fish scales of Oreochromis Niloticus (Mojarra Tilapia) for metallic ion removal from waste water. Ind Eng Chem Res 40:3563–3569

    Article  Google Scholar 

  66. Ikoma T, Kobayashi H, Tanaka J et al (2003) Microstructure, mechanical, and biomimetic properties of fish scales from Pagrus major. J Struct Biol 142:327–333

    Article  Google Scholar 

Download references

Acknowledgements

The authors are very grateful to National Council for Scientific and Technological Development (CNPq) for the financial support of this study (Grant Number 480107/2013-0).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Caroline Ribeiro.

Electronic supplementary material

Below is the link to the electronic supplementary material.

Supplementary material 1 (DOCX 1462 kb)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ribeiro, C., Scheufele, F.B., Espinoza-Quiñones, F.R. et al. A comprehensive evaluation of heavy metals removal from battery industry wastewaters by applying bio-residue, mineral and commercial adsorbent materials. J Mater Sci 53, 7976–7995 (2018). https://doi.org/10.1007/s10853-018-2150-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10853-018-2150-6

Keywords

Navigation