Skip to main content

Advertisement

Log in

Nutrient Recovery from Biogas Digestate by Optimised Membrane Treatment

  • Original Paper
  • Published:
Waste and Biomass Valorization Aims and scope Submit manuscript

Abstract

Biogas plants produce nutrient rich digestates as side products, which are usually used as local fertilisers. Yet the large amount and regional gradients of biogas plants in Germany necessitate management, conditioning, and transportation of digestates, in order to follow good fertilising procedure and prohibit local over-fertilisation. With a membrane-based treatment chain, i.e. centrifugation, ultrafiltration, and reverse osmosis, digestates can be separated into a solid N,P-fertiliser, a liquid N,K-fertiliser, and dischargeable water. Up to now, the high energy demand of the process chain, in particular the ultrafiltration step, limits the economical market launch of the treatment chain. A reduction of the energy demand is challenging, as digestates exhibit a high fouling potential and ultrafiltration fluxes differ considerably for digestates from different biogas plants. In a systematic screening of 28 digestate samples from agricultural biogas plants and 6 samples from bio-waste biogas plants, ultrafiltration performance could be successfully linked to the rheological properties of the digestate’s liquid phase and to its macromolecular biopolymer concentration. By modification of the fluid characteristics through enzymatic treatment, ultrafiltration performance was considerably increased by factor 2.8 on average, which equals energy savings in the ultrafiltration step of approximately 45%. Consequently, the energy demand of the total treatment chain decreases, which offers potential for further rollout of the membrane-based digestate treatment.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

Abbreviations

AGRI:

Agricultural biogas plant

BIO-WASTE:

Bio-waste biogas plant

CHP:

Combined heat and power

EPS:

Extracellular polymeric substances

k :

Consistency factor

n :

Power-law index

R c :

Cake layer resistance

R m :

Membrane resistance

RO:

Reverse osmosis

UF:

Ultrafiltration

References

  1. German Biogas Association.: Biogas sector statistics 2016/2017 (2017)

  2. Brüß, U.: Total conditioning process with digestates from biogas plants (in German: Totalaufbereitung von Gärresten aus Biogasanlagen). In: Gülzower Fachgespräche - Gärrestaufbereitung für die pflanzenbauliche Nutzung- Stand und F + E-Bedarf, Band 30., Gülzow: FNR, pp. 96–116, (2009)

  3. Möller, K., Schultheiß, U., Wulf, S., Schimmelpfennig, S.: Manuring with digestates (in German: Düngung mit Gärresten: Eigenschaften- Ausbringung- Kosten). KTBL, 117, (2017)

  4. Möller, K., Müller, T.: Effects of anaerobic digestion on digestate nutrient availability and crop growth: a review. Eng. Life Sci. 12(3), 242–257 (2012)

    Article  Google Scholar 

  5. Wäger-Baumann, F., Physical and biological methods for the treatment of the liquid fraction of anaerobic digester effluent. Dissertation (2011)

  6. DüV.: German fertiliser ordinance 2017. (2017)

  7. Drosg, B., Linke, B., Fuchs, W., Madsen, M., Seadi, M.Al, Nutrient recovery by biogas digestate processing. IEA Bioenergy 2015, 7–11 (2015)

    Google Scholar 

  8. Balsari, P., Santoro, E., Dinuccio, E., Gioelli, F.: Assessment of the performances of different mechanical solid-liquid separators for pig and cattle slurries. In: Proc. 12th Ramiran Int. Conf. Technol. Recycl. Manure Org. Residues a Whole-Farm Perspect., vol. 2, pp. 157–159, (2006)

  9. Lukehurst, C., Frost, P., Al Seadi, T.: Utilisation of digestate from biogas plants as biofertiliser. IEA Bioenergy 2010, 1–36, 2010

    Google Scholar 

  10. Bachmann, S., Uptmoor, R., Eichler-Löbermann, B.: Phosphorus distribution and availability in untreated and mechanically separated biogas digestates. Sci. Agric. 73, 9–17, 2016

    Article  Google Scholar 

  11. A.Chiumenti, F., da Borso, R., Chiumenti, F., Teri, Segantin, P.: Treatment of digestate from a co-digestion biogas plant by means of vacuum evaporation: Tests for process optimization and environmental sustainability. Waste Manag. 33(6), 1339–1344 (2013)

    Article  Google Scholar 

  12. Jiang, T., Zhang, Q.B., Zhao, X., Li, S., Chen, Frear, C.S.: Evaluation of an integrated ammonia stripping, recovery, and biogas scrubbing system for use with anaerobically digested dairy manure. Biosyst. Eng. 119, 117–126 (2014)

    Article  Google Scholar 

  13. Waeger, F., Delhaye, T., Fuchs, W.: The use of ceramic microfiltration and ultrafiltration membranes for particle removal from anaerobic digester effluents. Sep. Purif. Technol. 73(2), 271–278 (2010)

    Article  Google Scholar 

  14. Chiumenti, A., Da Borso, F., Teri, F., Chiumenti, R., Piaia, B.: Full-scale membrane filtration system for the treatment of digestate from a co-digestion plant. Appl. Eng. Agric. 29(6), 985–990 (2013)

    Google Scholar 

  15. Ledda, C., Schievano, A., Salati, S., Adani, F.: Nitrogen and water recovery from animal slurries by a new integrated ultrafiltration, reverse osmosis and cold stripping process: a case study. Water Res. 47(16), 6157–6166 (2013)

    Article  Google Scholar 

  16. Bolzonella, D., Fatone, F., Gottardo, M., Frison, N.: Nutrients recovery from anaerobic digestate of agro-waste: techno-economic assessment of full scale applications. J. Environ. Manage. (2017). https://doi.org/10.1016/j.jenvman.2017.08.026

    Article  Google Scholar 

  17. Velthof, G.L.: Synthesis of the research within the framework of the mineral concentrates pilot. Alterra-Report No. 2224 (2011)

  18. Engeli, H., Baier, U., Edelmann, W., Rüsch, F., Strebel, S.: Post-treatment of digestate (in German: Nachbereitung von Gärgut). Final report—Swiss confideration (2013)

  19. Rosenberger, S., Laabs, C., Lesjean, B., Gnirss, R., Amy, G., Jekel, M., Schrotter, J.C.: Impact of colloidal and soluble organic material on membrane performance in membrane bioreactors for municipal wastewater treatment. Water Res. 40, 710–720 (2006)

    Article  Google Scholar 

  20. Jiang, T., Kennedy, M.D., De Schepper, S.-N., Veerle Nam, I., Nopens, Vanrolleghem, G., Amy, P.A.: Characterization of soluble microbial products and their fouling impacts in membrane bioreactors. Environ. Sci. Technol. 44(17), 6642–6648 (2010)

    Article  Google Scholar 

  21. Ratkovich, N., Horn, W., Helmus, F.P., Rosenberger, S., Naessens, W., Nopens, I., Bentzen, T.R.: Activated sludge rheology: a critical review on data collection and modelling. Water Res. 47(2), 463–482 (2013)

    Article  Google Scholar 

  22. Jiang, J., Wu, J., Poncin, S., Li, H.Z.: Rheological characteristics of highly concentrated anaerobic digested sludge. Biochem. Eng. J. 86, 57–61 (2014)

    Article  Google Scholar 

  23. DuBois, M., Gilles, K.A., Hamilton, J.K., Rebers, P.A., Smith, F.: Colorimetric method for determination of sugars and related substances. Anal. Chem. 28, 350–356 (1956)

    Article  Google Scholar 

  24. Bradford, M.M.: A rapid and sensitive method for the quantitation of microgram quantities of protein utilizing the principle of protein-dye binding. Anal. Biochem. 72, 248–254 (1976)

    Article  Google Scholar 

  25. Flemming, H.-C., Wingender, J.: The biofilm matrix. Nat. Rev. Microbiol. 8(9), 623–633 (2010)

    Article  Google Scholar 

  26. Schneider, N., Gerber, M.: Correlation between viscosity, temperature and total solid content of algal biomass. Bioresour. Technol. 170, 293–302 (2014)

    Article  Google Scholar 

  27. Bougrier, C., Albasi, J.P., Delgenès, Carrère, H.: Effect of ultrasonic, thermal and ozone pre-treatments on waste activated sludge solubilisation and anaerobic biodegradability. Chem. Eng. Process. Process Intensif. 45(8), 711–718 (2006)

    Article  Google Scholar 

Download references

Acknowledgements

This research project is supported and financed by the German Federal Environmental Foundation (Deutsche Bundesstiftung Umwelt). The scientific research was organised at Osnabrück University of Applied Science in cooperation with the company A3 Water Solution GmbH. Furthermore, the authors thank the team of the Department of Water Engineering, Technical University of Berlin, for the LC-OCD analysis.

Funding

Funding was supported by Deutsche Bundesstiftung Umwelt (Grant No. AZ 31276).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. Rosenberger.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Gienau, T., Brüß, U., Kraume, M. et al. Nutrient Recovery from Biogas Digestate by Optimised Membrane Treatment. Waste Biomass Valor 9, 2337–2347 (2018). https://doi.org/10.1007/s12649-018-0231-z

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12649-018-0231-z

Keywords

Navigation