Abstract
Many treatment technologies exist for particulate matter capture from the flue gas. Heat recovery from flue gases is a significant advantage of scrubber technology, which promotes energy efficiency increase of the combustion unit. The amount of recovered heat depends on heat and mass transfer in the scrubber. This paper presents the investigation of innovative small-scale flue gas treatment technology—fog unit. Households produce significant share of particulate matter in Europe. Therefore, there is a need to provide flue gas treatment technologies for domestic boilers in agreement with EU directive 2009/125/EC. Experimental research was done to identify the performance of proposed technology depending on inlet water flow rate, gas flow rate, water temperature, droplets diameter and water–gas flow ratio. The regression equations were developed based on performed data analysis. Equations can be used to predict the capacity of fog unit, outlet water temperature and outlet gas temperature.
Similar content being viewed by others
Abbreviations
- α :
-
Convective heat transfer coefficient (W/m2 K)
- β p :
-
Mass transfer coefficient (k mol/Ns)
- ω 1, ω 2 :
-
Inlet and outlet moisture content (kg/kg dry gas)
- c pv :
-
Specific heat capacity of vapor (J/kg K)
- d d :
-
Diameter of droplet (m)
- d d0 :
-
Initial diameter of droplet (m)
- d d1 :
-
Manufacturer-defined nozzle diameter (μm)
- d d2 :
-
Droplets diameter during the experiment (μm)
- F d :
-
Droplet surface area (m2)
- G w :
-
Water volumetric flow rate (water volumetric flow rate, l/h)
- g :
-
Water volumetric flow rate (l/s)
- M v :
-
Molecular weight of vapor (kg/k mol)
- n d :
-
Number of drops (s−1)
- Q ht :
-
Convective heat (W)
- Q cg :
-
Gas mass transfer heat (W)
- Q cw :
-
Water mass transfer heat (W)
- Q fu :
-
Fog unit capacity (kW)
- p 1 :
-
Manufacturer-defined pressure in front of the nozzle (bar)
- p 2 :
-
Pressure in front of the nozzle during the experiment (bar)
- p b :
-
Partial pressure of vapor in gas bulk (Pa)
- p sat :
-
Partial pressure at the drop surface (Pa)
- r :
-
Water phase transfer heat (J/kg)
- t g :
-
Gas temperature (°C)
- t g1, t g2 :
-
Inlet and outlet gas temperature (°C)
- t w :
-
Water temperature (°C)
- t w1, t w2 :
-
Inlet and outlet water temperature (°C)
- t s :
-
Vapor condensation temperature on the surface of droplets (°C)
- V g :
-
Gas volumetric flow rate (m3/s)
- V w :
-
Water volumetric flow rate (m3/s)
References
Directive 2009/125/EC of the European Parliament and of the Council of 21 October 2009 establishing a framework for the setting of ecodesign requirements
Vinnichenko, N.A., Uvarov, A.V., Plaksina, Y.Y.: Combined study of heat exchange near the liquid–gas interface by means of background oriented schlieren and infrared thermal imaging. Exp. Therm. Fluid Sci. 59, 238–245 (2014). https://doi.org/10.1016/j.expthermflusci.2013.11.023
Triebe R.: Condensing heat recovery for industrial process applications. Process Heating (2015). https://www.thermalenergy.com/uploads/9/4/5/9/9459901/condensing_heat_recovery_for_industrial_process_applications.pdf
Li, H.-W., Wu, K.-B., Wang, S.-B.: Numerical simulation of the influence of flue gas discharge patterns on a natural draft wet cooling tower with flue gas injection. Appl. Therm. Eng. 161, 114137 (2019). https://doi.org/10.1016/j.applthermaleng.2019.114137
Li, H.-W., Duan, W.-B., Wang, S.-B., Zhang, X.-L., Sun, B., Hong, W.-P.: Numerical simulation study on different spray rates of three-area water distribution in wet cooling tower of fossil-fuel power station. Appl. Therm. Eng. 130, 1558–1567 (2018). https://doi.org/10.1016/j.applthermaleng.2017.11.107
Zunaid, M., Murtaza, Q., Gautam, S.: Energy and performance analysis of multi droplets shower cooling tower at different inlet water temperature for air cooling application. Appl. Therm. Eng. 121, 1070–1079 (2017). https://doi.org/10.1016/j.applthermaleng.2017.04.157
Bo, Y., Yi, J., Lin, F., Shigang, Z.: Experimental and theoretical investigation of a novel full-open absorption heat pump applied to district heating by recovering waste heat of flue gas. Energy Build. 173, 45–57 (2018). https://doi.org/10.1016/j.enbuild.2018.05.021
Cui, L., Song, X., Li, Y., Wang, Y., Feng, Y., Yan, L., Dong, Y.: Synergistic capture of fine particles in wet flue gas through cooling and condensation. Appl. Energy 225, 656–667 (2018). https://doi.org/10.1016/j.apenergy.2018.04.084
Macedonio, F., Brunetti, A., Barbieri, G., Drioli, E.: Membrane condenser configurations for water recovery from waste gases. Sep. Purif. Technol. 181, 60–68 (2017). https://doi.org/10.1016/j.seppur.2017.03.009
Yang, B., Shen, G., Chen, H., Feng, Y., Wang, L.: Experimental study of condensation heat-transfer and water-recovery process in a micro-porous ceramic membrane tube bundle. Appl. Therm. Eng. 155, 354–364 (2019). https://doi.org/10.1016/j.applthermaleng.2019.03.154
Hebenstreit, B., Schnetzinger, R., Ohnmacht, R., Höftbergera, E., Lundgren, J., Haslinger, W., Toffolo, A.: Techno-economic study of a heat pump enhanced flue gas heat recovery for biomass boilers. Biomass Bioenergy 71, 12–22 (2014). https://doi.org/10.1016/j.biombioe.2014.01.048
Fedorova, N., Aziziyanesfahani, P., Jovicic, V., Rasic-Zbogar, A., Khan, M.J., Delgado, A.: Investigation of the concepts to increase the dew point temperature for thermal energy recovery from flue gas, using aspen. Energies 12(9), 1585 (2019). https://doi.org/10.3390/en12091585
Coppieters, T., Blondeau, J.: Techno-economic design of flue gas condensers for medium-scale biomass combustion plants: impact of heat demand and return temperature variations. Energies (2019). https://doi.org/10.3390/en12122337
Terhan, M., Comakli, K.: Design and economic analysis of a flue gas condenser to recover latent heat from exhaust flue gas. Appl. Therm. Eng. 100, 1007–1015 (2016). https://doi.org/10.1016/j.applthermaleng.2015.12.122
Roberts, P., Luther Els, C.J., Bosyi, O., Kornelius, G.: The economics of flue gas cooling technology for coal-fired power stations with flue gas desulfurisation. Clean Air J. (2018). https://doi.org/10.17159/2410-972x/2018/v28n1a8
Valle-Zermeño, R.D., Formosa, J., Aparicio, J.A., Guembe, M., Chimenos, J.M.: Transposition of wet flue gas desulfurization using MgO by-products: from laboratory discontinuous batch reactor to pilot scrubber. Fuel Process. Technol. 138, 30–36 (2015). https://doi.org/10.1016/j.fuproc.2015.05.002
Koralegedara, N.H., Pinto, P.X., Dionysiou, D.D., Al-Abed, S.R.: Recent advances in flue gas desulfurization gypsum processes and applications—a review. J. Environ. Manag. 251, 109572 (2019). https://doi.org/10.1016/j.jenvman.2019.109572
Gómez, A., Fueyoa, N., Tomás, A.: Detailed modelling of a flue-gas desulfurisation plant. Comput. Chem. Eng. 31(11), 1419–1431 (2007). https://doi.org/10.1016/j.compchemeng.2006.12.004
Krakowiak, S., Darowicki, K.: Degradation of protective coatings in steel stacks of flue gas desulfurisation systems. Prog. Org. Coat. 117, 141–145 (2018). https://doi.org/10.1016/j.porgcoat.2018.01.011
Zhao, B., Liu, F., Cui, Z., Liu, C., Yue, H., Tang, S., Liu, Y., Lu, H., Liang, B.: Enhancing the energetic efficiency of MDEA/PZ-based CO2 capture technology for a 650 MW power plant: process improvement. Appl. Energy 185, 362–375 (2017). https://doi.org/10.1016/j.apenergy.2016.11.009
Wu, X.M., Qin, Z., Yu, Y.S., Zhang, Z.X.: Experimental and numerical study on CO2 absorption mass transfer enhancement for a diameter-varying spray tower. Appl. Energy 225, 367–379 (2018). https://doi.org/10.1016/j.apenergy.2018.04.053
Zhang, X., Li, Z.: A liquid-desiccant-based heat recovery system for gas-fired boilers in district heating networks. ASHRAE Trans. 125(1), 410–417 (2019)
Ding, T., Sun, B., Shi, Z., Li, B.: Optimizing water droplet diameter of spray cooling for dairy cow in summer based on enthalpy. Energies 12(19), 3637 (2019). https://doi.org/10.3390/en12193637
Wang, H., Xiao, Q., Xu, J.: Direct-contact heat exchanger. In: Heat Exchangers-Design, Experiment and Simulation. InTech (2016). http://dx.doi.org/10.5772/66630
Zhu, J., Ye, S.-C., Bai, J., Wu, Z.-Y., Liu, Z.-H., Yang, Y.-F.: A concise algorithm for calculating absorption height in spray tower for wet limestone-gypsum flue gas desulfurization. Fuel Process. Technol. 129, 15–23 (2015). https://doi.org/10.1016/j.fuproc.2014.07.002
Kallinikos, L.E., Farsari, E.I., Spartinos, D.N., Papayannakos, N.G.: Simulation of the operation of an industrial wet flue gas desulfurization system. Fuel Process. Technol. 91, 1794–1802 (2010). https://doi.org/10.1016/j.fuproc.2010.07.020
Demidovich, A.V., Kralinova, S.S., Tkachenko, P.P., Shlegel, N.E., Volkov, R.S.: Interaction of liquid droplets in gas and vapor flows. Energies 12(22), 4256 (2019). https://doi.org/10.3390/en12224256
Nishad, K., Sadiki, A., Janicka, J.: Numerical investigation of AdBlue droplet evaporation and thermal decomposition in the context of NOx-SCR using a multi-component evaporation model. Energies 11(1), 222 (2018). https://doi.org/10.3390/en11010222
Teodori, E., Pontes, P., Moita, A., Georgoulas, A., Marengo, M., Moreira, A.: Sensible heat transfer during droplet cooling: experimental and numerical analysis. Energies 10(6), 790 (2017). https://doi.org/10.3390/en10060790
Holz, S., Braun, S., Chaussonnet, G., Koch, R.: Close nozzle spray characteristics of a prefilming airblast atomizer. Energies 12(14), 2835 (2019). https://doi.org/10.3390/en12142835
Sun, Y., Guan, Z., Gurgenci, H., Hooman, K., Li, X.: Investigations on the influence of nozzle arrangement on the pre-cooling effect for the natural draft dry cooling tower. Appl. Therm. Eng. 130, 979–996 (2018). https://doi.org/10.1016/j.applthermaleng.2017.10.171
Yang, J., Zhao, Y., Chen, A., Quan, Z.: Thermal performance of a low-temperature heat exchanger using a micro heat pipe array. Energies 12(4), 675 (2019). https://doi.org/10.3390/en12040675
Veidenbergs, I.: District heating return temperature influence on the flue gas condenser capacity. In: Riga Technical University 53rd International Scientific Conference Dedicated to the 150th Anniversary and the 1st Congress of World Engineers and Riga Polytechnical Institute (2012)
Ochowiak, M., Broniarz-Press, L.: The flow resistance and aeration in modified spray tower. Chem. Eng. Process. 50, 345–350 (2011). https://doi.org/10.1016/j.cep.2011.01.009
Natale, F.D., Motta, F.L., Carotenuto, C., Tammaro, M., Lancia, A.: Condensational growth assisted Venturi scrubber for soot particles emissions control. Fuel Process. Technol. 175, 76–89 (2018). https://doi.org/10.1016/j.fuproc.2018.01.018
Miliauskas, G., Maziukienė, M., Puida, E.: Modelling of heat and mass transfer processes in phase transformation cycle of sprayed water into gas: 5. Numerical modelling optimization of phase transformation cycle for droplets slipping in gas flow. Mech. Fluids Gas. (2017). https://doi.org/10.5755/j01.mech.23.1.13689
Xiao, Q., Yang, K., Wu, M., Pan, J., Xu, J., Wang, H.: Complexity evolution quantification of bubble pattern in a gas-liquid mixing system for direct-contact heat transfer. Appl. Therm. Eng. 138, 832–839 (2018). https://doi.org/10.1016/j.applthermaleng.2018.04.058
Li, H., Tian, M., Tang, L.: Axisymmetric numerical investigation on steam bubble condensation. Energies 12(19), 3757 (2019). https://doi.org/10.3390/en12193757
Grosshans, H.: Evaporation of a droplet. Project Report. MVK160 Heat and Mass Transport (2012)
Monteith, M.H.: Principles of Environmental Physics, vol. 4, p. 403. Elsevier, Amsterdam (2013)
Priedniece, V., Kirsanovs, V., Dzikevics, M., Vigants, G., Veidenbergs, I., Blumberga, D.: Laboratory research of the flue gas condenser—fog unit. Energy Proc. 147, 482–487 (2018). https://doi.org/10.1016/j.egypro.2018.07.056
Priedniece, V., Kalnins, E., Kirsanovs, V., Dzikevics, M., Blumberga, D., Veidenbergs, I.: Sprayed water flowrate, temperature and drop size effects on small capacity flue gas condenser’s performance. Environ. Clim. Technol. 23(3), 333–346 (2019). https://doi.org/10.2478/rtuect-2019-0099
Acknowledgement
The work has been supported by European Regional Development Fund project “Individual Heating with Integrated Fog Unit System (IFUS)” 1.1.1.1/16/A/015.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Blumberga, D., Priedniece, V., Kalniņš, E. et al. Innovative scrubber technology model for domestic boiler application. Int J Energy Environ Eng 12, 11–21 (2021). https://doi.org/10.1007/s40095-020-00347-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s40095-020-00347-z