Skip to main content

Selection of the Bearing System for a 1 kW ORC Microturbine

  • Conference paper
  • First Online:
Proceedings of the 10th International Conference on Rotor Dynamics – IFToMM (IFToMM 2018)

Part of the book series: Mechanisms and Machine Science ((Mechan. Machine Science,volume 60))

Included in the following conference series:

Abstract

The article describes an analysis of various bearing systems for the rotor of an ORC turbine with an electric power of 1 kW. The nominal rotational speed of the newly designed single-stage axial-flow turbine is 100,000 rpm. The turbine is supplied with a low-boiling medium’s vapor and this medium is not compatible with all typical materials used for constructing power turbines. Additionally, the turbine must be an oil-free machine. In one of the design variants, the turbine rotor disk is to be made of plastic and the temperature of the working medium directed to the vanes will be approx. 150°C (at a pressure of 10 bar). Three different bearing systems were considered: 1. bearings lubricated with a low-boiling medium’s liquid; 2. gas bearings lubricated with a low-boiling medium’s vapor; 3. rolling bearings. After initial analysis, it was found that hydrodynamic bearings lubricated with a low-boiling medium did not work properly in this case and it was decided to conduct a detailed analysis of the second and third type of bearings. The two bearing systems are associated with changes in the geometry of the rotor, which in turn strongly affect the dynamic performance of the entire rotating system. The dynamic analysis of the rotor is the subject of the conducted research and constitutes part of the bearing selection process. This article presents the process of selecting and optimizing the bearing system for the rotor of a 1 kW turbine.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Kaczmarczyk, T.Z., Żywica, G., Ihnatowicz, E.: The impact of changes in the geometry of a radial microturbine stage on the efficiency of the micro CHP plant based on ORC. Energy 137, 530–543 (2017)

    Article  Google Scholar 

  2. Klonowicz, P., Witanowski, Ł., Suchocki, T., Lampart, P.: A turbine based domestic micro ORC system. Energy Procedia 129, 930–993 (2017)

    Article  Google Scholar 

  3. Frigo, S., Gabbrielli, R., Puccini, M., Seggiani, M., Vitolo, S.: Small-scale wood-fuelled CHP plants: a comparative evaluation of the available technologies. Chem. Eng. Trans. 37, 847–852 (2014)

    Google Scholar 

  4. Peirs, J., Reynaerts, D., Verplaetsen, F.: A microturbine for electric power generation. Sens. Acuators Phys. 113, 86–93 (2004)

    Article  Google Scholar 

  5. Hernandez-Carrillo, I., Wood, C.J., Liu, H.: Advanced materials for the impeller in an ORC radial microturbine. Energy Procedia 129, 1047–1054 (2017)

    Article  Google Scholar 

  6. Maia, T.A.C., Faria, O.A., Barros, J.E.M., Porto, M.P., Filho, B.J.C., Research, E.P.S.: Test and simulation of an electric generator driven by a micro-turbine. Electr. Power Syst. Res. 147, 224–232 (2017)

    Article  Google Scholar 

  7. De Paepe, W., Carrero, M.M., Bram, S., Parente, A., Contino, F.: Experimental characterization of a T100 micro gas turbine converted to full humid air operation. Energy Procedia 61, 2083–2088 (2014)

    Article  Google Scholar 

  8. Kaczmarczyk, T.Z., Ihnatowicz, E.: The experimental investigation of scroll expanders operating in the ORC system with HFE7100 as a working medium. Appl. Mech. Mater. 831, 245–255 (2016)

    Article  Google Scholar 

  9. Breńkacz, Ł., Żywica, G., Bogulicz, M.: Analysis of dynamical properties of a 700 kW turbine rotor designed to operate in an ORC installation. Diagnostyka 17, 17–23 (2016)

    Google Scholar 

  10. Breńkacz, Ł., Żywica, G.: Comparison of experimentally and numerically determined dynamic coefficients of the hydrodynamic slide bearings operating in the nonlinear rotating system. In: Proceedings of the ASME Turbo Expo2017: Turbomachinery Technical Conference and Exposition, Charlotte, NC, USA, pp. 1–12 (2017)

    Google Scholar 

  11. Breńkacz, Ł., Żywica, G., Drosińska-Komor, M.: The experimental identification of the dynamic coefficients of two hydrodynamic journal bearings operating at constant rotational speed and under nonlinear conditions. Pol. Marit. Res. 24, 108–115 (2017)

    Article  Google Scholar 

  12. Kiciński, J.: Dynamics of rotors and slide bearings (in Polish). IMP PAN, Maszyny Przepływowe, Gdańsk (2005)

    Google Scholar 

  13. Hamrock, B.J., Schmid, S.R., Jacobson, B.O.: Fundamentals of Fluid Film Lubrication, 2nd edn. Marcel Dekker, New York (2004)

    Book  Google Scholar 

  14. ISO 1940-1 Mechanical vibration - balance quality requirements for rotors in a constant (rigid) state. Part 1: Specification and verification of balance tolerances (2003)

    Google Scholar 

  15. SKF Catalogue: Rolling bearings (2014)

    Google Scholar 

  16. Krzemiński-Freda, H.: Łożyska toczne. Państwowe Wydawnictwo Naukowe, Warsaw (1989)

    Google Scholar 

Download references

Acknowledgments

This work has been funded by the Polish Agency for Enterprise Development and Smart Growth Operational Programme (European funds) within the project No. POIR.02.03.02-22-0009/15 carried out in cooperation with the SARK company.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Łukasz Breńkacz .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Breńkacz, Ł., Żywica, G., Bogulicz, M. (2019). Selection of the Bearing System for a 1 kW ORC Microturbine. In: Cavalca, K., Weber, H. (eds) Proceedings of the 10th International Conference on Rotor Dynamics – IFToMM. IFToMM 2018. Mechanisms and Machine Science, vol 60. Springer, Cham. https://doi.org/10.1007/978-3-319-99262-4_16

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-99262-4_16

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-99261-7

  • Online ISBN: 978-3-319-99262-4

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics