Skip to main content
Log in

Controlled preparation and characterization of multilayer sol-gel zirconia dip-coatings

  • Articles
  • Published:
Journal of Materials Research Aims and scope Submit manuscript

    We’re sorry, something doesn't seem to be working properly.

    Please try refreshing the page. If that doesn't work, please contact support so we can address the problem.

Abstract

We describe a method for controlled preparation of sol-gel ceramic multilayer coatings obtained by dip-coating. The proposed fabrication routine guarantees obtaining crack-free multilayer coatings with control of the thickness and porosity of individual layers. The procedure is applied to obtain a 10-layer ZrO2–3 mol% Y2O3 coating deposited on AISI 310 stainless steel. The microstructure of this coating was investigated by using x-ray powder diffractometry and atomic force microscopy, and special consideration was given to the mechanical characterization of this thin film using ultramicrohardness indentation tests. Our results suggest that these zirconia coatings have good properties for use as protection barriers. Implications concerning general tailoring design of sol-gel dip-coatings are also considered.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. D.R. Uhlmann, B.J.J. Selenski, and G.E. Wnek, in Better Ceramics Through Chemistry, edited by C.J. Brinker, Materials Research Symposia Proceedings Vol. 32 (Elsevier, New York, 1984), p. 59.

    Google Scholar 

  2. C.J. Brinker and G.W. Scherer, in Sol-Gel Science (Academic Press, San Diego, CA, 1990).

  3. E. Blanco, L. Esquivias, R. Litrán M- Piñero, M. Ramírez-del-Solar, and N. de la Rosa-Fox, Appl. Organomet. Chem. 13, 399 (1999).

    Article  CAS  Google Scholar 

  4. H. Schmidt, in Chemistry, Spectroscopy and Applications of Sol-Gel Glasses, edited by R. Reisfeld and C.K. Jorgensen (Springer-Verlag, Berlin, Germany, 1992), p. 119.

  5. S. Sakka and T. Yoko, in Chemistry, Spectroscopy and Applications of Sol-Gel Glasses, edited by R. Reisfeld and C.K. Jorgensen (Springer-Verlag, Berlin, Germany, 1992), p. 90.

  6. H. Dislich, in Sol-Gel Technology for Thin Films, Fibers, Performs, Electronics and Specialty Shapes, edited by L.C. Klein (Noyes Publications, Park Ridge, NJ, 1988), p. 50.

  7. R.B. Pettit, C.S. Ashley, S.T. Reed, and C.J. Brinker, In Sol-Gel Technology for Thin Films, Fibers, Performs, Electronics and Specialty Shapes, edited by L.C. Klein (Noyes Publications, Park Ridge, NJ, 1988), p. 80.

  8. M. Shane and M.I. Mecartney, J. Mater. Sci. 25, 1537 (1990).

    Article  CAS  Google Scholar 

  9. D.J. Green, R.H. Hannink, and M.W. Swain, in Transformation Toughening of Ceramics (CRC Press, Boca Raton, FL, 1989).

  10. G.W. Scherer, J. Non-Cryst. Solids 107, 135 (1989).

    Article  CAS  Google Scholar 

  11. R. Caruso, M.A. Díaz, A. Díaz-Parralejo, and F. Guiberteau (in preparation).

  12. O. De Sanctis, L. Gómez, N. Pellegri, and A. Duran, Surf. Coat. Technol. 70, 251 (1995).

    Article  Google Scholar 

  13. M. Guglielmi and S. Zenezini, J. Non-Cryst. Solids 121, 303 (1990).

    Article  CAS  Google Scholar 

  14. J. Bergmann, R. Kleeberg, T. Taut, and A. Haase, Adv. X-ray Anal. 40, 112 (1997).

    Google Scholar 

  15. W. Kraus and G. Nolze, J. Appl. Crystallogr. 29, 301 (1996).

    Article  CAS  Google Scholar 

  16. J.L. Loubet, J.M. Georges, and G. Meille, in Microindentation Techniques in Materials Science and Engineering, edited by P.J. Blau and B.R. Lawn (American Society for Testing Materials STP 889, West Conshohocken, PA, 1989), p. 72.

  17. W.C. Oliver and G.M. Pharr, J. Mater Res. 7, 1564 (1992).

    Article  CAS  Google Scholar 

  18. J.N. Sneddon, Int. J. Eng. Sci. 3, 47 (1965).

    Article  Google Scholar 

  19. L. Riester and M.K. Ferber, in Plastic Deformation of Ceramics, edited by R.C. Bradt, C.A. Brookes, and J.L. Routbort (Plenum Press, New York, 1995), p. 185.

  20. R. Caruso, E. Benavides, O. de Sanctis, M.C. Caracoche, P.C. Rivas, M. Cervera, A. Caneiro, and A. Serquis, J. Mater. Res. 12(10), 2594 (1997).

  21. B.E. Yoldas, J. Mater. Sci. 21, 1080 (1986).

    Article  CAS  Google Scholar 

  22. M. Nogami and K. Nagasaka, J. Non-Cryst. Solids 109, 79 (1989).

    Article  CAS  Google Scholar 

  23. H.M. Rietveld, J. Appl. Crystallogr. 2, 65 (1961).

    Article  Google Scholar 

  24. L.B. McCusker, R.B. Von Dreele, D.E. Cox, D. Louër and P. Scardi, J. Appl. Crystallogr. 32, 36 (1999).

    Article  CAS  Google Scholar 

  25. F. Sánchez-Bajo and F.L. Cumbrera, J. Appl. Crystallogr. 30, 427 (1997).

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Caruso, R., Di´az-Parralejo, A., Miranda, P. et al. Controlled preparation and characterization of multilayer sol-gel zirconia dip-coatings. Journal of Materials Research 16, 2391–2398 (2001). https://doi.org/10.1557/JMR.2001.0328

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1557/JMR.2001.0328

Navigation