Skip to main content
Log in

Agglomeration Characteristics of Various Inclusions in Al-killed Molten Steel Containing Rare Earth Element

  • Published:
Metallurgical and Materials Transactions B Aims and scope Submit manuscript

Abstract

The nozzle-clogging problem is closely related to the agglomeration behavior of inclusions in steel-containing rare earth (RE). The present study first optimized the thermodynamic model by supplementing thermodynamic data of the RE compound to study the formation of various inclusions in the Ce-Al-O-S system. Based on that, laboratory-scale experiments with different Ce and Al contents were designed to obtain samples containing a single type of inclusions, viz., Al2O3, Ce-Al-O, Ce2O3, and Ce-O-S, respectively. Additionally, the agglomeration behavior of inclusions was observed in situ by confocal laser scanning microscopy (CLSM), and the calculated attractive forces were used to compare the agglomeration tendency of the four inclusions. The results show that the agglomeration of Al2O3 inclusions is attributed to the strongest attractive force (1.0 × 10−15N to 3.0 × 10−14N) among the four kinds of inclusions. Although Ce-Al-O and Ce2O3 inclusions have the weaker attractive forces (1.3 × 10−16N to 2.0 × 10−14N), they can also agglomerate together and form large-sized clusters. The attractive forces between Ce-O-S inclusions are the weakest (2.1 × 10−18N to 6.0 × 10−16N), that is, this kind of inclusion is more difficult to agglomerate than other inclusions. The study can provide theoretical support for improving the nozzle-clogging problem of RE-containing steel from the inclusion-controlling perspective.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. L. Chen, X. Ma, L. Wang, and X. Ye: Mater. Des., 2011, vol. 32, pp. 2206-12.

    Article  CAS  Google Scholar 

  2. R.J. Matway, M.F. McGuire, and J. Mehta: US. Patent, 1995, US005393487A.

  3. J.O. Nilsson: Fatigue Fract. Eng. Mater. Struct., 1984, vol. 7, pp. 55-64.

    Article  CAS  Google Scholar 

  4. G. Cai and C. Li: Mater. Corros., 2015, vol. 66, pp. 1445-55.

    Article  CAS  Google Scholar 

  5. C. Bonilla: Iron. Steelmaker., 1995, vol. 22, pp. 41-45.

    CAS  Google Scholar 

  6. H. Yasunaka, K. Nakayama, K. Ebina, T. Saito, and H. Matuda: Tetsu to Hagane., 1995, vol. 81, pp. 894-99.

    Article  CAS  Google Scholar 

  7. G. Domizzi, G. Anteri, and J. Ovejero-Garcia: Corros. Sci., 2001, vol. 43, pp. 325-39.

    Article  CAS  Google Scholar 

  8. S. Basu, S.K. Choudhary, and N.U. Girase: ISIJ Int., 2004, vol. 44, pp. 1653-60.

    Article  CAS  Google Scholar 

  9. A. Vahed and D.A.R. Kay: Metall. Trans. B, 1976, vol. 7B, pp. 375-83.

    Article  CAS  Google Scholar 

  10. H. Li, Y.C. Yu, X. Ren, S.H. Zhang, and S.B. Wang: J. Iron Steel Res. Int., 2017, vol. 24, pp. 925-34.

    Article  Google Scholar 

  11. L.J. Wang, Y.Q. Liu, Q. Wang, and K.C. Chou: ISIJ Int., 2015, vol. 55, pp. 970-75.

    Article  CAS  Google Scholar 

  12. N. Kojola, S. Ekerot, and P.G. Jönsson: Ironmak. Steelmak., 2011, vol. 38, pp. 81-89.

    Article  CAS  Google Scholar 

  13. E. Roos, A. Karasev, and P.G. Jönsson: Steel Res. Int., 2014, vol. 85, pp. 1410-17.

    Article  CAS  Google Scholar 

  14. A. Katsumata and H. Todoroki: Iron Steelmaker, 2002, vol. 29, pp. 51-57.

    CAS  Google Scholar 

  15. S.C. Zhou: Metall. 2013, vol. 57, pp. 510-15.

    Article  Google Scholar 

  16. Y. Bi, A. Karasev, and P.G. Jönsson: ISIJ Int., 2014, vol. 54, pp. 1266-73.

    Article  CAS  Google Scholar 

  17. N. Muhammad, A. Karasev, and P.G. Jönsson: ISIJ Int., 2015, vol. 55, pp. 2358-64.

    Article  Google Scholar 

  18. W. Mu, N. Dogan, and K.S. Coley: Metall. Mater. Trans. B, 2017, vol. 48B, pp. 2379-88.

    Article  Google Scholar 

  19. H.B. Yin, H. Shibata, T. Emi, and M. Suzuki: ISIJ Int., 1997, vol. 37, pp. 936-45.

    Article  CAS  Google Scholar 

  20. H.B. Yin, H. Shibata, T. Emi, and M. Suzuki: ISIJ Int., 1997, vol. 37, pp. 946-55.

    Article  CAS  Google Scholar 

  21. Y. Kang, B. Sahebkar, P.R. Scheller, K. Morita, and D. Sichen: Metall. Mater. Trans. B, 2011, vol. 42B, pp. 522-34.

    Article  Google Scholar 

  22. S. Kimura, K. Nakajima, and S. Mizoguchi: Metall. Mater. Trans. B, 2001, vol. 32B, pp. 79-85.

    Article  CAS  Google Scholar 

  23. G. Du, J. Li, Z.B. Wang, and C.B. Shi: Steel Res. Int., 2017, vol. 88, 1600185.

    Article  Google Scholar 

  24. J. Wikström, K. Nakajima, H. Shibata, A. Tilliander, and P.G. Jönsson: Ironmaking Steelmaking, 2008, vol. 35, pp. 589-99.

    Article  Google Scholar 

  25. K. Nakajima and S. Mizoguchi: Metall. Mater. Trans. B, 2001, vol. 32B, pp. 629-41.

    Article  CAS  Google Scholar 

  26. W. Mu, and C. Xuan: Mater. Trans. B, 2019, vol. 50, pp. 2694-2705.

    Article  CAS  Google Scholar 

  27. P.A. Kralchevsky, V.N. Paunov, N.D. Denkov, I.B.V. Ivanoc, and K. Nagayama: J. Coll. Interface Sci., 1993, vol. 155, pp. 420-37.

    Article  CAS  Google Scholar 

  28. V.N. Paunov, P.A. Kralchevsky, N.D. Denkov, and K. Nagayama: J. Coll. Interface Sci., 1993, vol. 157, pp. 100-12.

    Article  CAS  Google Scholar 

  29. J. Appelberg, K. Nakajima, H. Shibata, A. Tilliander, and P.G. Jönsson: Mater. Sci. Eng. A, 2008, vol. 495, pp. 330-34.

    Article  Google Scholar 

  30. C.W. Bale, P. Chartrand, S.A. Degterov, G. Eriksson, K. Hack, R. BenMahfoud, R. BenMahfoud, J. Melancon, A.D. Pelton, and S. Petersen: CALPHAD, 2002, vol. 26, pp. 189–228.

    Article  CAS  Google Scholar 

  31. M. Binnewies and E. Milke: Thermochemical Data of Elements and Compounds, 2nd ed., WILEY-VCH, Germany, 2002, pp. 309.

    Book  Google Scholar 

  32. J.P. O’Connell and J.M. Haile: Thermodynamics: Fundamentals for Applications, 2nd ed., Cambridge University Press, Cambridge, 2005, pp. 168.

    Book  Google Scholar 

  33. H. Chikama, H. Shibata, T. Emi, and M. Suzuki: Mater. Trans. JIM, 1996, vol. 37, pp. 620-26.

    Article  CAS  Google Scholar 

  34. Y. Huang, G.G. Cheng, S.J. Li, and W.X. Dai: Steel Res. Int., 2018, vol. 89, 1800371.

    Article  Google Scholar 

  35. Z. Adabavazeh, W.S. Hwang, and Y.H. Su: Sci. Rep., 2017, vol. 7, 46503.

    Article  CAS  Google Scholar 

  36. W. Mu, N. Dogan, and K.S. Coley: J. Mater Sci., 2018, vol. 53, pp. 13203-13215.

    Article  CAS  Google Scholar 

  37. I. Barin: Thermochemical Data of Pure Substances, 2nd ed., WILEY-VCH, Germany, 1989, pp. 1357.

    Google Scholar 

  38. P. Wu and A.D. Pelton: J. Alloys Compd., 1992, vol. 179, pp. 259-87.

    Article  CAS  Google Scholar 

  39. Y.Q. Liu, L.J. Wang, and K.C. Chou: J. Rare Earths., 2014, vol. 32, pp. 759-66.

    Article  CAS  Google Scholar 

  40. Q. Wang, L.J. Wang, Y.Q. Liu, and K.C. Chou: J. Min. Metall. Sect. B, 2017, vol. 53, pp. 365-72.

    Article  CAS  Google Scholar 

  41. W. Mu, N. Dogan, and K.S. Coley: Metall. Mater. Trans. B, 2017, vol. 48B, pp. 2092-2103.

    Article  Google Scholar 

Download references

Acknowledgments

This work was supported by the National Key R&D Program of China (No. 2017YFC0805100), NSFC-Liaoning Joint Fund (U1908224) and the National Natural Science Foundation of China (NSFC, No. 51874082).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Chengjun Liu.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Manuscript submitted April 24, 2020.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, Y., Liu, C. Agglomeration Characteristics of Various Inclusions in Al-killed Molten Steel Containing Rare Earth Element. Metall Mater Trans B 51, 2585–2595 (2020). https://doi.org/10.1007/s11663-020-01938-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11663-020-01938-1

Navigation