Abstract
In this present study both numerical and experimental investigations of CO2 laser butt welding on thin AISI 304 Steel sheet were carried out. A 3D numerical model was established using Finite Element Method for determining the weld induced transient thermal history, residual stresses and residual deformation. The finite element software package ANSYS-14.5 was used to develop this present model. In this model temperature dependent thermo-mechanical properties of AISI 304 steel were considered. The element birth and death technique was used to simulate the welding joint. The weld bead geometry was also incorporated in this present study. Appropriate APDL macros were developed to simulate the situation of a moving volumetric heat source and transient elasto-plastic thermos-mechanical analysis. The numerical results were validated by experimentally obtained results. The FE model compared well with those of the experimental results.
Similar content being viewed by others
References
Abdulateef, O. F. (2009). Investigation of thermal stress distribution in laser spot welding process. Al-Khwarizmi Engineering Journal, 5, 33–41.
Alberg, H. (2005). Simulation of welding and heat treatment modeling and validation. PhD thesis, Lulea University of Technology, Sweden.
Armentani, E., Esposito, R., & Sepe, R. (2007). The effect of thermal properties and weld efficiency on residual stresses in welding. Journal of Achievements in Materials and Manufacturing Engineering, 20, 1–2.
Berrettaa, J. R., de Rossi, W., das Neves, M. D. M., de Almeida, I. A., & Junior, N. D. (2007). Pulsed Nd:YAG laser welding of AISI 304 to AISI 420 stainless steels. Optics and Lasers in Engineering, 45, 960–966.
Cheng, W. (2005). In-plane shrinkage strains and their effects on welding distortion in thin-wall structures. PhD thesis, The Ohiho State University, USA.
Deng, D., & Murakawa, H. (2008). Prediction of welding distortion and residual stress in a thin plate. Computational Materials Science, 43, 353–365.
Denga, D., & Kiyoshimab, S. (2010). Numerical simulation of residual stresses induced by laser beam welding in a SUS316 stainless steel pipe with considering initial residual stress influences. Nuclear Engineering and Design, 240, 688–696.
Fanous, F. Z. I., Younan, M. Y., & Wifi, A. S. (2003). 3-D finite element modelling of the welding process using element birth and element movement techniques. Transactions of the ASME, The Journal of Pressure Vessel Technology, 125, 144–150.
Jiang, W., Luo, Y., Wang, B. Y., Woo, W., & Tu, S. T. (2015). Neutron diffraction measurement and numerical simulation to study the effect of repair depth on residual stress in 316L stainless steel repair weld. Journal of Pressure Vessel Technology, 137, 041406-1.
Jiang, W. C., Wang, B. Y., Gong, J. M., & Tu, S. T. (2011). Finite element analysis of the effect of welding heat input and layer number on residual stress in repair welds for a stainless steel clad plate. Materials and Design, 32, 2851–2857.
Jiang, W., Xu, X. P., Gong, J. M., & Tu, S. T. (2012). Influence of repair length on residual stress in the repair weld of a clad plate. Nuclear Engineering and Design, 246, 211–219.
Kim, S.-H., Kim, J.-B., & Lee, W.-J. (2009). Numerical prediction and neutron diffraction measurement of the residual stresses for a modified 9Cr–1Mo steel weld. Journal of Materials Processing Technology, 92, 3905–3913.
Kim, K., Lee, J., & Cho, H. (2010). Analysis of pulsed Nd:YAG laser welding of AISI 304 steel. Journal of Mechanical Science and Technology, 24(11), 2253–2259.
Kong, F., Ma, J., & Kovacevic, R. (2011). Numerical and experimental study of thermally induced residual stress in the hybrid laser–GMA welding process. Journal of Materials Processing Technology, 211, 1102–1111.
Lakshminarayanan, A. K., & Balasubramaniam, V. (2012). Evaluation of micro-structure and mechanical properties of laser beam welded 409 M grade ferritic stainless steel. Journal of Iron and Steel Research, 19, 72–78.
Mei, L., Yan, D., Yi, J., Chen, G., & Ge, X. (2013). Comparative analysis on overlap welding properties of fiber laser and CO2 laser for body-in-white sheets. Materials and Design, 49, 905–912.
Mohammed, S. N. (2011). Analysis of temperature and residual stress distribution in CO2 laser welded aluminum 6061 plates using FEM. Al-Khwarizmi Engineering Journal, 7, 48–58.
Moraitis, G. A., & Labeas, G. N. (2008). Residual stress and distortions calculation of laser beam welding for aluminum lap joints. Journal of Materials Processing Technology, 198, 260–269.
Piekarska, W., & Kubiak, M. (2011). Three-dimensional model for numerical analysis of thermal phenomena in laser–arc hybrid welding process. International Journal of Heat and Mass Transfer, 54, 4966–4974.
Ronda, J., & Siwek, A. (2011). Modelling of laser welding process in the phase of keyhole formation. Archives of Civil and Mechanical Engineering, 11(3), 739–752.
Sathiya, P., & AbdulJaleel, M. Y. (2010). Measurement of the bead profile and micro-structural characterization of a CO2 laser welded AISI 904L super-austenitic stainless steel. Optics & Laser Technology, 42, 960–968.
Sun, J., Liu, X., Tong, Y., & Deng, D. (2014). A comparative study on welding temperature fields, residual stress distributions and deformations induced by laser beam welding and CO2 gas arc welding. Materials and Design, 63, 519–530.
SureshKumar, K. (2014). Analytical modeling of temperature distribution, peak temperature, cooling rate and thermal cycles in a solid work piece welded by laser welding process. Procedia Materials Science, 6, 21–834.
Tsai, N. S., & Eagar, T. W. (1983). Temperature fields produced by traveling distributed heat sources. Welding Journal, 62, 346–355.
Tsirkas, S. A., Papanikos, P., & Kermanidis, Th. (2003). Numerical simulation of laser welding process in butt-joint specimens. Journal of Materials Processing Technology, 134, 59–69.
Tu, J. F., Inoue, T., & Miyamoto, I. (2003). Quantitative characterization of keyhole absorption mechanisms in 20 kW-class CO2 laser welding processes. Journal of Physics D: Applied Physics, 36, 192–203.
Vakili-Tahami, F., & Ziaei-Asl, A. (2013). Numerical and experimental investigation of T-shape fillet welding of AISI 304 stainless steel plates. Materials and Design, 47, 615–623.
Zhang, M., Chen, G., Zhou, Y., & Liao, S. (2014). Optimization of deep penetration laser welding of thick stainless steel with a 10 kW fiber laser. Materials and Design, 53, 568–576.
Acknowledgements
The authors gratefully acknowledge the experimental support provided by FIST, DST, and Govt. of India to carry the experiments.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Bhadra, R., Pankaj, P., Biswas, P. et al. Thermo-Mechanical Analysis of CO2 Laser Butt Welding on AISI 304 Steel Thin Plates. Int J Steel Struct 19, 14–27 (2019). https://doi.org/10.1007/s13296-018-0085-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13296-018-0085-z