Abstract
A magneto-rheological brake (MRB) is designed and embedded in a swirl generator apparatus in order to control the runner speed. Several swirling flow configurations are obtained slowing down the runner speed. The main challenge for MRB is associated with its operation under water conditions. As a result, two magneto-rheological fluids (a conventional one and one based on ferrofluid) are selected together with an appropriate sealing solution to avoid expelling the solid particles. Firstly, a commercial magneto-rheological fluid (MRF 336AG) manufactured by Lord Co. is tested in MRB. Secondly, a nano-micro composite magneto-rheological fluid, with 35% volume fraction of the micron-size iron particles (SMR 35%Fe), designed and manufactured by Magnetic Fluids Laboratory from Romanian Academy—Timisoara Branch was selected for experimental investigations. The mechanical solution designed for MRB is presented. The magneto-rheological properties determined for both MRFs are compared. Challenging investigations were performed at several runner speeds with MRB under water conditions. A relative speed variation behaviour associated with the runner rotation has been identified due to rupture and rebuild of large chain-like agglomerates in the MRF. This relative speed variation is directly correlated with the braking level of MRB. The conclusions are drawn in the last section together with the future work.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Carlson, J.D., Catanzarite, D.M., St. Clair, K.A.: Commercial magneto-rheological fluid devices. Int. J. Mod. Phys. B 10(23&24), 2857–2865 (1996)
Jolly, M., Bender, J., Carlson, J.: Properties and applications of commercial magnetorheological fluids. J Intell. Mater Syst. Struct. 10(1), 5–13 (1999)
Lita, M., Popa, N., Velescu, C., Vekas, L.: Investigations of a magnetorheological fluid damper. IEEE Trans. Magn. 40(2), 469–472 (2004)
Ahmadian, M., Norris, J.: Experimental analysis of magnetorheological dampers when subjected to impact and shock loading. Commun. Nonlinear Sci. Numer. Simul. 13(9), 1978–1985 (2008)
Olabi, A.G., Grunwald, A.: Design and application of magnetorheological fluid. Mater. Des. 28(10), 2658–2664 (2007)
Milecki, A., Hauke, M.: Application of magnetorheological fluid in industrial shock absorbers. Mech. Syst. Signal Pr., 1–14 (2011)
Wang, J., Meng, G.: Magnetorheological fluid devices: principles, characteristics and applications in mechanical engineering. Proc. Inst. Mech. Eng. L J. Mater. Des. Appl. 215(3), 165–174 (2001)
Carlson, J.D.: Magneto-rheological brake with integrated flywheel. US Patent 6186,290 (2001)
Sukhwani, V.K., Hirani, H.: Design, development, and performance evaluation of high-speed magnetorheological brakes. Proc. Inst. Mech. Eng. L J. Mater. Des. Appl. 222(1), 73–82 (2008)
Muntean, S., Bosioc, A.I., Szakal, R.A., Borbath, I., Vekas, L., Susan-Resiga, R.F.: Hydrodynamic investigation in a swirl generator using a magneto-rheological brake. In: da Silva (ed.) MDA2016: topics in power generation. 1st International Conference on Materials Design and Applications, Porto, July 2016. Advanced Structured Materials, vol. 65, pp. 209–218. Springer, Heidelberg (2016)
Rabinow, J.: The Magnetic Fluid Clutch. AIEE Trans. 67(2), 1308–1315 (1948)
Bucchi, F., Forte, P., Frendo, F.: Geometrical optimization of a magnetorheological clutch operated by coils. Proc. Inst. Mech. Eng. L J. Mater. Des. Appl. 231(1–2), 100–112 (2016)
Grunwald, A., Olabi, A.: Design of magneto-rheological (MR) valve. Sens. Actuat. A Phys. 148(1), 211–223 (2008)
Borbáth, T., Bica, D., Potencz, I., Borbáth, I., Boros, T., Vékás, L.: Leakage-free rotating seal systems with magnetic nanofluids and magnetic composite fluids designed for various applications. Int. J. Fluid Mach. Syst. 4(1), 67–75 (2011)
Borbáth, T., Bica, D., Potencz, I., Vekas, L., Borbáth, I., Boros, T.: Magnetic nanofluids and magnetic composite fluids in rotating seal systems. IOP Conf. Series Earth Env. Sci. 12(1), 012105 (2010)
Carlson, J.D.: What makes a good MR fluid? J. Intell. Mater. Syst. Struct. 13(7), 431–435 (2002)
Vekas, L.: Ferrofluids magnetorheol. fluids. Adv. Sci. Tech. 54, 127–136 (2008)
Bossis, G., Volkova, O., Lacis, S., Meunier, A.: Magnetorheology: fluids, structures and rheology. In: Odenbach, S. (ed.) Ferrofluids: Magnetically Controllable Fluids and their Applications. Lecture Notes in Physics, vol. 594, pp. 202–230 (2002)
de Vicente, J., Klingenberg, D.J., Hidalgo-Álvarez, R.: Magnetorheological fluids: a review. Soft Matter 7, 3701–3710 (2011)
López-López, M.T., de Vicente, J., Bossis, G., González-Caballero, F., Durán, J.D.G.: Preparation of stable magnetorheological fluids based on extremely bimodal iron–magnetite suspensions. J. Mater. Res. 20(4), 874–881 (2005)
López-López, M.T., Kuzhir, P., Lacis, S., Bossis, G., González-Caballero, F., Durán, J.D.G.: Magnetorheology for suspensions of solid particles dispersed in ferrofluids. J. Phys. Conden. Matter 18(38), S2803–S2813 (2006)
Magnet, C., Kuzhir, P., Bossis, G., Meunier, A., Nave1, S., Zubarev, A., Lomenech, C., Bashtovoi, V.: Behaviour of nanoparticle clouds around a magnetized microsphere under magnetic and flow fields. Phys. Rev. E. 89(3), 032310 (2014)
Iglesias, G.R., Fernández Ruiz-Morón, L., Durán, J.D.G., Delgado, A.V.: Dynamic and wear study of an extremely bidisperse magnetorheological fluid. Smart Mater. Struct. 24(12), 127001 (2015)
Susan-Resiga, R.F., Muntean, S., Tănasă, C., Bosioc, A.I.: Hydrodynamic design and analysis of a swirling flow generator. In: Paper Presented at the 4th German-Romanian Workshop in Turbomachinery, University of Stuttgart, Stuttgart, Germany (2008)
Susan-Resiga, R.F., Muntean, S., Stuparu, A., Bosioc, A.I., Tănasă, C., Ighișan, C.: A variational model for swirling flow states with stagnant region. Eur. J. Mech. B Fluids 55, 104–115 (2016)
Bosioc, A.I., Muntean, S., Tănasă, C., Susan-Resiga, R.F., Vékás, L.: Unsteady pressure measurements of decelerated swirling flow in a discharge cone at lower runner speeds. In: Désy, N. (ed.) IAHR 2014: Topics in Unsteady and Transient Phenomena. 27th IAHR Symposium on Hydraulic Machinery and Systems, Montreal, September 2014. IOP Conference Series: Earth and Environmental Science, vol. 22, pp. 032008 (2014)
Bosioc, A.I., Beja, T.E., Muntean, S., Borbáth, I., Vékás, L.: Experimental investigations of MR fluids in air and water used for brakes and clutches. In: da Silva (ed.) MDA2016: Topics in Power Generation. 1st International Conference on Materials Design and Applications, Porto, July 2016. Advanced Structured Materials, vol. 65, pp. 197–207. Springer, Heidelberg (2017)
Muntean, S., Bosioc, A.I., Stanciu, R., Tănasă, C., Susan-Resiga, R.: 3D numerical analysis of a swirling flow generator. In: Gajic, A., Benisek, M., Nedeljkovic, M. (eds.) IAHRWG2011: In Swirling Flow. Proceedings of the 4th IAHR International Meeting of the Workgroup on Cavitation and Dynamic Problems in Hydraulic Machinery and Systems, Belgrade, October 2011. University of Belgrade, Faculty of Mechanical Engineering, pp. 115–123 (2011)
Susan-Resiga, D., Vekas, L.: Yield stress and flow behaviour of concentrated ferrofluid-based magnetorheological fluids: the influence of composition. Rheol. Acta 53(8), 645–653 (2014)
Laun, H.M., Schmidt, G., Gabriel, C., Kieburg, C.: Reliable plate–plate MRF magnetorheometry based on validated radial magnetic flux density profile simulations. Rheol. Acta 47(9), 1049–1059 (2008)
Yang, Y., Li, L., Chen, G.: Static yield stress of ferrofluid-based magnetorheological fluids. Rheol. Acta 48, 457–466 (2009)
de Gans, B.J., Duin, N.J., van den Ende, D., Mellema, J.: The influence of particle size on the magnetorheological properties of an inverse ferrofluid. J. Chem. Phys. 113, 2032–2042 (2000)
Acknowledgements
The authors affiliated with the Romanian Academy—Timisoara Branch have been supported by two research programs of the Center for Fundamental and Advanced Technical Research: “Unsteady Hydrodynamics of Helical Vortex Flows” of Hydrodynamics and Cavitation Laboratory and “Magnetically controllable fluids and complex flows. Engineering and biomedical applications” of Magnetic Liquid Laboratory.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this chapter
Cite this chapter
Szakal, R.A., Bosioc, A.I., Muntean, S., Susan-Resiga, D., Vékás, L. (2019). Experimental Investigations of a Magneto-Rheological Brake Embedded in a Swirl Generator Apparatus. In: Silva, L. (eds) Materials Design and Applications II. Advanced Structured Materials, vol 98. Springer, Cham. https://doi.org/10.1007/978-3-030-02257-0_20
Download citation
DOI: https://doi.org/10.1007/978-3-030-02257-0_20
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-02256-3
Online ISBN: 978-3-030-02257-0
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)