Skip to main content

Numerical Simulations of TRC Equipped with a Core

  • Conference paper
  • First Online:
Magnesium Technology 2017

Part of the book series: The Minerals, Metals & Materials Series ((MMMS))

Abstract

TRC (Twin-Roll Casting) has been used for production of sheets of aluminum alloys and stainless steels. Recently, the technology began to be applied to production of magnesium alloy sheets. In the present investigation, HTRC (Horizontal Twin-Roll Casting) was analyzed for AA3003 and Mg-AZ31 by the rigid-thermo-viscoplastic finite-element method to investigate differences between these materials in various aspects of fabrication. The result of the present investigation was expected to help set properly process parameters of HTRC for magnesium alloy sheets. In addition, a core was introduced in the nozzle at the roll gap to investigate its efficiency in those aspects. As a result, the core was found to lower roll-separating force as well as roll torque by reducing not only vortex development but also volume of the melt in the melt pool. It also reduced temperature discrepancy through thickness of a sheet at the roll exit.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Institutional subscriptions

References

  1. T. Haga, S. Suzuki, A twin-roll caster to cast clad sheet. J. Mater. Process. Technol. 138, 366–371 (2003)

    Article  Google Scholar 

  2. H. Watari, T. Haga, N. Koga, K. Davey, Feasibility study of twin roll casting process for magnesium alloys. J. Mater. Process. Technol. 192–193, 300–305 (2007)

    Article  Google Scholar 

  3. T. Haga, R. Nakamura, S. Kumai, H. Watari, Clad sheet casting by a twin roll caster. Arch. Mater. Sci. Eng. 37, 117–124 (2009)

    Google Scholar 

  4. R. Nakamura, T. Yamabayashi, T. Haga, S. Kumai, H. Watari, Roll caster for the three-layer clad-sheet. Arch. Mater. Sci. Eng. 41, 112–120 (2010)

    Google Scholar 

  5. J.H. Bae, A.K. Prasada Rao, K.H. Kim, N.J. Kim, Cladding of Mg alloy with Al by twin-roll casting. Scripta Mater. 64, 836–839 (2011)

    Article  Google Scholar 

  6. T. Haga, R. Nakamura, S. Kumai, H. Watari, A vertical type twin roll caster for an aluminum alloy clad sheet. Arch. Mater. Sci. Eng. 61, 36–44 (2013)

    Google Scholar 

  7. J.W. Bae, C.G. Kang, S.B. Kang, Mathematical model for the twin roll type sheet continuous casting of magnesium alloy considering thermal flow phenomena. J. Mater. Process. Technol. 191, 251–255 (2007)

    Article  Google Scholar 

  8. X.M. Zhang, Z.Y. Jiang, L.M. Yang, X.H. Liu, G.D. Wang, A.K. Tieu, Modelling of coupling flow and temperature fields in molten pool during twin-roll sheet casting process. J. Mater. Process. Technol. 187–188, 339–343 (2007)

    Article  Google Scholar 

  9. H. Zhao, P. Li, L. He, Coupled analysis of temperature and flow during twin-roll casting of magnesium alloy sheet. J. Mater. Process. Technol. 211, 1197–1202 (2011)

    Article  Google Scholar 

  10. J.J. Park, Finite-element analysis of vertical twin-rolling casting. Met. Mater. Int. 20, 317–322 (2014)

    Article  Google Scholar 

  11. J.J. Park, Numerical analyses of cladding processes by twin-roll casting: Mg-AZ31 with aluminum alloys. Int. J. Heat Mass Transfer 93, 491–499 (2016)

    Article  Google Scholar 

  12. J.J. Park, Numerical analysis of twin-roll casting to fabricate a laminated sheet from melts. Int. J. Heat Mass Transfer 100, 590–599 (2016)

    Article  Google Scholar 

  13. Y. Liu, J. Guo, J. Jia, Y. Li, Y. Su, H. Ding, Equivalent heat transfer coefficient at casting/Cu mould interface and temperature field simulation. Trans. Nonferrous Met. Soc. China 50, 1119–1123 (2003)

    Google Scholar 

  14. A. Hamasaiid, G. Dour, T. Loulou, M.S. Dargusch, A predictive model for the evolution of the thermal conductance at the casting–die interfaces in high pressure die casting. Int. J. Therm. Sci. 49, 365–372 (2010)

    Article  Google Scholar 

Download references

Acknowledgements

This research was supported by Basic Science Research Program through the National Research Foundation of Korea funded by the Ministry of Education, Science and Technology (2015R1D1A1A09058893). This work was also supported by 2016 Hongik University Research Fund. The author appreciates J.H. Im and H.S. Chang for their assistance in preparing the manuscript.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jong-Jin Park .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2017 The Minerals, Metals & Materials Society

About this paper

Cite this paper

Park, JJ. (2017). Numerical Simulations of TRC Equipped with a Core. In: Solanki, K., Orlov, D., Singh, A., Neelameggham, N. (eds) Magnesium Technology 2017. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-319-52392-7_14

Download citation

Publish with us

Policies and ethics