Skip to main content

Prediction of Cutting Forces Integrated Run-Out Effect for Five-Axis Peripheral Milling with a Cylindrical Cutter

  • Conference paper
Intelligent Robotics and Applications (ICIRA 2010)

Part of the book series: Lecture Notes in Computer Science ((LNAI,volume 6425))

Included in the following conference series:

  • 3255 Accesses

Abstract

This paper developed a mechanistic cutting force model integrated run-out effect for five-axis peripheral milling process with a cylindrical cutter. At each cutting element along the cutter axis, a unique cutting element coordinate system is established and then cutting forces introducing cutter run-out parameters are computed in cutting element coordinate system. Subsequently, differential cutting forces are transformed into the coordinate system of workpiece. In order to obtain cutting force coefficients, peripheral milling experiments are executed, and the run-out effect is represented by two parameters that could be obtained through experimental data. At last, five-axis milling forces are predicted and experimental verification. The results show that the predicted cutting forces using the presented model with cutter run-out effect are great consistent with experimental data.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Ding, H., Zhu, L.M.: Global Optimization of Tool Path for Five-axis Flank Milling with a Cylindrical Cutter. Science in China-Ser. E 52(8), 2449–2459 (2009)

    Article  MATH  Google Scholar 

  2. Gong, H., Wang, N.: Optimize tool paths of flank milling with generic cutters based on approximation using the tool envelope surface. Computer-Aided Design 41, 981–989 (2009)

    Article  Google Scholar 

  3. Merchant, M.E.: Basic mechanics of the metal cutting process. ASME Journal of Applied physics, 168–175 (1944)

    Google Scholar 

  4. Budak, E., Altintas, Y., Armarego, E.J.A.: Prediction of Milling force coefficients form orthogonal cutting data. ASME Journal of Engineering for industry 118, 216–224 (1996)

    Google Scholar 

  5. Zhu, R., Kapoor, S.G., Devor, R.E.: Mechanistic Modeling of the Ball End Milling Process for Multi-Axis Machining of Free-Form Surfaces. ASME Journal of Manufacture and Science Engineer 123, 369–379 (2001)

    Article  Google Scholar 

  6. Fussell, B.K., Jerard, R.B., Hemmett, J.G.: Modeling of cutting Geometry and forces for 5-Axis Sculptured Surface Machining. Computer-Aided Desig 35, 333–346 (2003)

    Article  Google Scholar 

  7. Ferry, W.B., Altintas, Y.: Virtual Five-Axis Flank Milling of Jet Engine Impeller - Part I: Mechanics of Five-Axis Flank milling. ASME Journal of Manufacturing Science and Engineering 130 (2008)

    Google Scholar 

  8. Bailey, T., Generic, M.A.: Simulation Approach for Multi-Axis Machining, Part 1: Modeling Methodology. ASME Journal of Manufacturing Science and Engineering 124, 624–633 (2002)

    Article  Google Scholar 

  9. Lee, K.Y., Kim, H.M., Park, S.S.: A run-out measuring method using modeling and simulation in four-fluted end milling. In: Journal of Materials Processing Technology, 187-188, pp. 207–211 (2007)

    Google Scholar 

  10. Ko, J.H., Cho, D.-W.: Determination of Cutting-Condition-Independent Coefficients and Runout parameters in Ball-End milling. International J. Adv. Manufacture Technolog. 26, 1211–1221 (2005)

    Article  Google Scholar 

  11. Hu, G., Ning, W.: Analytical calculation of the envelope surface for generic milling tools directly from CL-data based on the moving frame method. Computer-Aided Desig 41, 848–855 (2009)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2010 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Guo, Q., Sun, Y., Xu, F., Jia, Z. (2010). Prediction of Cutting Forces Integrated Run-Out Effect for Five-Axis Peripheral Milling with a Cylindrical Cutter. In: Liu, H., Ding, H., Xiong, Z., Zhu, X. (eds) Intelligent Robotics and Applications. ICIRA 2010. Lecture Notes in Computer Science(), vol 6425. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-16587-0_52

Download citation

  • DOI: https://doi.org/10.1007/978-3-642-16587-0_52

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-642-16586-3

  • Online ISBN: 978-3-642-16587-0

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics