Skip to main content

Spark Plasma Sintering: Process Fundamentals

  • Chapter
  • First Online:
Spark Plasma Sintering of Materials

Abstract

Spark plasma sintering (SPS) is a rapid technique. Its processing parameters are usually low-voltage and low-pressure acting, using a uniaxial force and pulsed direct current (DC) to carry out high efficiency consolidation of the powder. This technique has been widely applied for various materials processing in the recent years. First, a description of its working principles and historical background as well some electrical and thermal effects are presented. Among the numerous proposed physical mechanisms describing the SPS process, the most common is the micro-spark/plasma. This theory is based on electrical discharge and generation of plasma spark with high temperature within a fraction of a second, which forms small local regions between the powder particles. The SPS process is characterized by high heating and cooling rates. We conclude by discussing the advantages of SPS that derive from the microstructural and mechanical properties of the sintered materials. In this chapter, the principles of SPS, its advantages and its disadvantages, are introduced.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 149.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 199.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  • Anselmi-Tamburini U, Gennari S, Garay JE, Munir ZA (2005) Fundamental investigations on the spark plasma sintering/synthesis process: II. Modeling of current and temperature distributions. Mater Sci Eng A394:139–148

    Article  CAS  Google Scholar 

  • Guillon O, Gonzalez-Julian J, Dargatz B, Kessel T, Schierning G, Räthel J, Herrmann M (2014) Field-assisted sintering technology/spark plasma sintering: mechanisms, materials, and technology developments. Adv Eng Mater 16:830–849

    Article  CAS  Google Scholar 

  • Kubota M (2007) Properties of nano-structured pure Al produced by mechanical grinding and spark plasma sintering. J Alloys Compd 434:294–297

    Article  Google Scholar 

  • Munir ZA, Quach DV, Ohyanagi M (2011) Electric current activation of sintering: a review of the pulsed electric current sintering process. J Am Ceram Soc 94:1–19

    Article  CAS  Google Scholar 

  • Olevsky EA (1998) Theory of sintering: from discrete to continuum. Mater Sci Eng R23:41–100

    Article  Google Scholar 

  • Olevsky EA, Froyen L (2009) Impact of thermal diffusion on densification during SPS. J Am Ceram Soc 92:S122–S132

    Article  CAS  Google Scholar 

  • Saheb N, Iqbal Z, Khalil A, Hakeem AS, Al Aqeeli N, Laoui T, Al-Qutub R, Kirchner R (2012) Spark plasma sintering of metals and metal matrix nanocomposites: a review. J Nanomater. https://doi.org/10.1155/2012/983470

  • Suárez M, Fernández A, Kessel H, Hennicke J, Menéndez J, Kirchner R, Torrecillas R, Kessel T (2013) Challenges and opportunities for spark plasma sintering: a key technology for a new generation of materials, INTECH Open Access Publisher. https://doi.org/10.5772/53706

  • Tiwari D, Basu B, Biswas K (2009) Simulation of thermal and electric field evolution during spark plasma sintering. Ceram Int 35:699–708

    Article  CAS  Google Scholar 

  • Tokita M (1999) Mechanism of spark plasma sintering. In: Proceeding of NEDO International Symposium on Functionally Graded Materials, Japan, p 22

    Google Scholar 

  • Tomino H, Watanabe H, Kondo Y (1997) Electric current path and temperature distribution for spark sintering. J Jpn Soc Powder Powder Metall 44:974–979

    Article  CAS  Google Scholar 

  • Wang SW, Chen LD, Hirai T (2011) Densification of Al2O3 Powder Using Spark Plasma Sintering. J Mater Res 15:982–987

    Article  Google Scholar 

  • Zhang Z-H, Liu Z-F, Lu J-F, Shen X-B, Wang F-C, Wang Y-D (2014) The sintering mechanism in spark plasma sintering–proof of the occurrence of spark discharge. Scr Mater 81:56–59

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Pasquale Cavaliere .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Switzerland AG

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Cavaliere, P., Sadeghi, B., Shabani, A. (2019). Spark Plasma Sintering: Process Fundamentals. In: Cavaliere, P. (eds) Spark Plasma Sintering of Materials. Springer, Cham. https://doi.org/10.1007/978-3-030-05327-7_1

Download citation

Publish with us

Policies and ethics