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Optimization of Accuracy and Surface Finish of Drilled Holes in 350 Mild Steel

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Optimization of Manufacturing Processes

Part of the book series: Springer Series in Advanced Manufacturing ((SSAM))

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Abstract

This chapter presents analysis and optimization of machinability of Mild steel grade 350 while high speed drilling operation. Taguchi design of experiments (DoEs), analysis of variance (ANOVA) and other traditional methods were applied to optimize the input variables in order to minimise the circularity, cylindricity, diameter error and surface roughness of drilled holes. It was found that point angle was the highest contributor for the circularity, cylindricity and surface roughness of drilled holes. The circularity error was minimum at the low speed (584 rpm), low feed (0.15 mm/rev) and moderate point angle (125°). The cylindricity error of holes was minimised at the high speed (849 rpm), moderate feed (0.2 mm/rev) and moderate point angle (125°). The moderate speed, low feed and moderate point angle minimised surface roughness considerably. The interaction between speed and point angle had the maximum contribution to the diameter error of drilled holes. The diameter error was minimum at the moderate speed, low feed and moderate point angle.

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Authors and Affiliations

  1. School of Civil and Mechanical Engineering, Curtin University, GPO Box U1987, Perth, WA, 6845, Australia

    A. Pramanik, M. N. Islam & Y. Dong

  2. Adelaide Microscopy, The University of Adelaide, Adelaide, SA, Australia

    A. K. Basak

  3. Department of Mechanical Engineering, Curtin University, Sarawak, Malaysia

    Sujan Debnath

  4. Mechanical Engineering Department, School of Technology (SOT), Pandit Deendayal Petroleum University (PDPU), Gandhinagar, 382007, India

    Jay J. Vora

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  1. A. Pramanik
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  2. A. K. Basak
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  3. M. N. Islam
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  4. Y. Dong
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  5. Sujan Debnath
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  6. Jay J. Vora
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Correspondence to A. Pramanik .

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Editors and Affiliations

  1. Department of Mechanical and Industrial Engineering Technology, University of Johannesburg, Doornfontein, Johannesburg, South Africa

    Kapil Gupta

  2. Assistant Professor, University Center for Research and Development, Chandigarh University, Gharuan, Mohali, India

    Munish Kumar Gupta

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Pramanik, A., Basak, A.K., Islam, M.N., Dong, Y., Debnath, S., Vora, J.J. (2020). Optimization of Accuracy and Surface Finish of Drilled Holes in 350 Mild Steel. In: Gupta, K., Gupta, M. (eds) Optimization of Manufacturing Processes. Springer Series in Advanced Manufacturing. Springer, Cham. https://doi.org/10.1007/978-3-030-19638-7_3

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  • DOI: https://doi.org/10.1007/978-3-030-19638-7_3

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-19637-0

  • Online ISBN: 978-3-030-19638-7

  • eBook Packages: EngineeringEngineering (R0)

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