Abstract
The main coating systems used in aerospace gas turbine engines are presented. Coatings are fundamental to protect the surface of the structural components from several degradation factors, like oxidation, corrosion, wear, and erosion. The complexity of the environments and servicing conditions of gas turbine engines requires properties and materials performances that can be attained only through the deposition on structural components and hot parts of composite coating systems. Several of them involve metallic layers, although it is just thanks to a suitable combination of diverse materials, featuring altogether the full range of needed properties, that an effective part protection can be assured. Temperature, as usual, is paramount, since it determines the kinetics of all relevant transformations. Therefore, thermal barrier ceramic coatings are included in this chapter, since they are fundamental for lowering the temperature in the underlying metallic component. Still, the underlayer of a thermal barrier coating, the so-called bond coat, is metallic, and it is paramount as far as an adequate resistance to high-temperature corrosion phenomena is concerned. The main deposition techniques, whose selection is crucial for obtaining a good quality control and durability of the coating systems, are also introduced.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Allam I M et al (1979) Influence of small Pt additions on Al2O3 Scale Adherence. Oxidation of Metals 14: 517
Allen P B et al (1999) Diffusion, Locons and Propagons; Character of atomic Vibrations in amorphous Si. Philosophical Magazine B 79 (11–12): 1715–1731
Alman et al (2013) Erosion-resistant Nanocoatings for improved Energy Efficiency in Gas Turbines. U.S. Department of Energy
Alperine S, Lelait L (1994) Microstructural Investigations of Plasma-sprayed Yttria partially stabilised Zirconia TBC. Transactions ASME: Journal of Engineering for Gas Turbines and Flows 116: 258–265
Anderson P N, Sheffler K D (1983) Development of Strain Tolerant Thermal Barrier Coating Systems. Available via DIALOG. https://ntrs.nasa.gov/search.jsp?R=19840004244. Accessed 25 Jul 2017
Berry D et al (1995) Enhancing Performance of Silicon-modified Slurry Aluminides on Turbine Components operating in Marine Environments. In: International Gas Turbine and Aeroengine Congress and Exposition, Huston, Texas, 5–8 June 1995
Borawski B et al (2011) The Influence of ductile interlayer Material on the Particle Erosion Resistance of Multilayer TiN based Coatings. Wear 271 (11–12): 2890–2898
Borom M P et al (1996) Role of Environmental Deposits and operating Surface Temperature in Spallation of Air Plasma sprayed Thermal Barrier Coatings. Surface and Coatings Technology 86–87 Part 1: 116–126
Bose S (2007) High Temperature Coatings. Butterworth Heinemann
Brendel et al (2008) MTU Solutions against Erosive Attack and Loss of EGT Margin in Turbo Engines-ER coat. MTU Technical Publication
Bruce R W (1998) Development of 1232 °C (2250 F) Erosion and Impact Tests for Thermal Barrier Coatings. Tribology Transactions 41 (4): 399–410
Cao X Q et al. (2004) Ceramic Materials for Thermal Barrier Coatings. Journal of the European Ceramic Society 24 (1): 1–10
Chen M W et al (2003) Characterization and Modeling of a Martensitic Transformation in a Platinum modified Diffusion Aluminide bond Coat for Thermal Barrier Coatings. Acta Materialia 51 (14): 4279–4294
Chen X et al (2003) Foreign Object Damage in a Thermal Barrier System: Mechanisms and Simulations. Materials Science and Engineering A 352 (1–2): 221–231
Chen Y et al (2017) A Mechanistic Understanding on Rumpling of NiCoCrAlY bond Coat for Thermal Barrier Coating Applications. Acta Materialia 128: 31–42
Clarke D R (2003) Materials Selection Guidelines for low thermal Conductivity Thermal Barrier Coatings. Surface and Coatings Technology 163–164: 67–74
Clarke D R et al (2012) Thermal-barrier Coatings for more efficient Gas-turbine Engines. MRS Bulletin 37 (10):891–898
Cortez R et al (1999) Investigation of variable Amplitude Loading on Fretting Fatigue Behavior of Ti-6Al-4V. International Journal of Fatigue 21 (7): 709–717
Das D K (2013) Microstructure and High Temperature Oxidation Behavior of Pt-modified Aluminide bond Coats on Ni-base Superalloys. Progress in Materials Science 58 (2): 151–182
Davies H (1963) The Design and Development of the Thiocol XRL99 Rocket Engine for the X-15 Aircraft. Journal of the Royal Aeronautical Society 167: 79–91
Davis A W, Evans A G (2006) Effects of bond Coat Misfit Strains on the Rumpling of thermally grown Oxides. Metallurgical and Materials Transactions A 37 (7): 2085–2095
Deb P et al (1987) Surface Stability of Platinum Modified Aluminide Coatings during 1100 °C Cyclic Test. Journal of Vacuum Science and Technology A 5 (6): 3366–3372
Dobek L J (1973) Labyrynth Seal Testing for Lift Fan Engines. Available via DIALOG. https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19730007797.pdf. Accessed 4 September 2017
Dorfman M R et al (2008) Recent Development of High Temperature Thermal Spray Abradable Coatings. Ceramics Japan, The Ceramic Society of Jaan 43 (5): 389–395
Driver M (2012) Coatings for Biomedical Applications. Woodhead Publishing Ltd, Cambridge (UK)
Dryepondt S, Pint B A (2010) Determination of the Ductile to Brittle Temperature Transition of Aluminide Coatings and its Influence on the mechanical Behavior of coated Specimens. Surface Coatings and Technology 205: 1195–1199
Duvall D S (1981) Processing Technology for Advanced Metallic and Ceramic Turbine Airfoil Coatings. In: Proceedings of 2nd Conference of Advanced Materials for Alternative-Fuel-Capable Heat Engines, Electric Power Research Institute, 24–28 August 1981
Evans et al (2008) The Influence of Oxides on the Performance of Advanced Gas Turbines. Journal of the European Ceramic Society 28 (7): 1405–1419
Fauchais P L et al (2014) Thermal spray Fundamentals: From Powder to Part. Srpinger
Felten E J (1976) Use of Platinum and Rhodium to improve Oxide Adherence on Ni-8Cr-6Al Alloys. Oxidation of Metals 10 (1): 23–28
Felten E J, Pettit F S (1976) Development, Growth, and Adhesion of Al2O3 on Platinum-Aluminum Alloys. Oxidation of Metals 10 (3): 189–223
Firdaouss M et al (2017) Tungsten Coating by ATC Plasma Spraying on CFC for WEST Tokamak. Physica Scripta T170
Fountain J G et al (1976) The Influence of Platinum on the Maintenance of α-Al2O3 as a protective Scale. Oxidation of Metals 10 (5): 341–345
Galmiche P M (1975) US Patent 3,900,613
Garrett E G, Gyorgak C A (1953) Adhesive and Protective Characteristics of Ceramic Coating A-417 and its Effects on Engine Life of Forged Refractory-26 (AMS 5760) and Cast Stellite (AMS 5385) Turbine Blades. Available via DIALOG. https://ntrs.nasa.gov/search.jsp?R=19930082087. Accessed 20 July 2017
Garvie R C et al (1972) Structure and Thermomechanical Properties of Partially Stabilized Zirconia in the CaO-ZrO2 System. Journal of the American Ceramic Society 55 (3) 152–157
Garvie R C et al (1975) Ceramic Steel? Nature 258: 703–704
Garvie RC, Goss M F (1986) Intrinsic Size Dependence of the Phase Transformation in Zirconia Microcrystals. Journal of Materials Science 21 (4): 1253–1257
Gauje G, Morbioli R (1983) Vapor Phase Aluminizing to Protect Turbine Airfoils. In: Singhal S C (ed) High Temperature Protective Coatings. The Metallurgical Society of AIME, Atlanta, GA, p 13–26
Giggins C S, Pettit F S (1979) Hot Corrosion Degradation of Metals and Alloys – A Unified Theory. Pratt & Whitney
Goward G W (1998) Progress in Coatings for Gas Turbine Airfoils. Surface and Coatings Technology 108-109: 73–79
Green D J et al (1989) Transformation Toughening of Ceramics. CRC Press, Boca Raton, Florida, USA
Guo H et al (2009) Thermo-physical and Thermal Cycling Properties of Plasma-sprayed BaLa2Ti3O10 Coating as Potential Thermal Barrier Materials. Surface and Coatings Technology 204 (5): 691–696
Gupta D K, Duvall D S (1984) A Silicon and Hafnium modified Plasma Sprayed MCrAlY Coating. In: Bricknell R H et al (eds) Superlloys. The Metallurgical Society of AIMR, Warrendale, PA, p 711–720
Harrison W N (1947) Review of an Investigation of Ceramic Coatings for Metallic Turbine Parts and Other High Temperature Applications. Available via DIALOG. https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19930087630.pdf. Accessed 20 July 2017
Hazell B et al (2008) Development of improved bond Coat for enhanced Turbine Durability. Superalloys 2008: 753–760
Heimann R B (2006) Plasma Spray Coating: Principles and Applications 2nd edn. Wiley VHC
Helm D, Olaf Roder O (2007) Recent Titanium Research and Development in Germani. In: Ninomi M et al (ed) Ti-2007 Science and Technology. The Japan Institute of Metals, p 25–32
Hermanek F J (2001) Thermal Spray Terminology and Origins. ASM International, Materials Park, OH
Hjelm L N, Bornhorst B R (1961) Research-Airplane-Committee on Conference on the Progress of the X-15 Project. Available via DIALOG. https://ntrs.nasa.gov/search.jsp?R=19710070129. Accessed 20 July 2017
Hocking M G et al (1989) Metallic and Ceramic Coatings. Longman Scientific & Technical
Ibegazene H et al (1993) Microstructure of Yttria stabilized Zirconia-Hafnia Plasma sprayed Thermal Barrier Coatings. Journal De Phisique IV 3: 1013–1016
Jackson R W et al (2014) Thermal Barrier Coatings Adherence to Hf-modified B2 NiAl bond Coatings. Acta Materialia 80: 39–47
Jackson R W et al (2015) Interaction of molten Silicates with Thermal Barrier Coatings under Temperature Gradients. Acta Materialia 89: 396–407
Jarligo M O et al (2010) Atmospheric Plasma Spraying of High Melting Temperature Complex Perovskites for TBC Application. Journal of Thermal Spray Technology 19 (1–2): 303–310
Jorgensen D J et al (2016) Bond Coatings with high Rumpling Resistance: Design and Characterization. Surface and Coating Technology 300: 25–34
Joseph A D (1960) US Patent 3,102,044
Kablow E N, Muboyadzhyan S A (2017) Erosion-Resistant Coatings for Gas Turbine Engine Compressor Blades. Russian Metallurgy 2017 (6): 494–504
Kakuda T R et al (2015) The Thermal Behavior of CMAS-infiltrated Thermal Barrier Coatings. Surface and Coatings Technology 272: 350–356
Kermapur A et al (2015) Failure Analysis of Ti6Al4V Gas Turbine Compressor Blades. Engineering Failure Analysis 15 (8): 1052–1064
Khanna A S (2002) Introduction to High Temperature Oxidation. ASM International
Kingery W D (1955) Thermal Conductivity: Temperature Dependence of Conductivity for Single-phase Ceramics. Journal of the American Ceramic Society 38: 251–255
Krämer S et al (2008) Mechanism of Cracking and Delamination within Thermal Barrier Systems in Aeroengines subject to Calcium-Magnesium-Alumino-Silicate (CMAS) Penetration. Materials Science and Engineering A 490 (1–2): 26–35
Lammermann H, Kienel G (1991) PVD Coatings for Aircraft Turbine Blades. Advanced Materials and Processes 140 (6): 18–23
Lattime S B, Steinetz B M (2004) Turbine Engine Clearance Control Systems: Current Practices and Future Directions. Journal of Propulsion and Power 20 (2): 302–311
Lee J W, Kuo Y C (2005) Cyclic Oxidation Behavior of a Cobalt Aluminide Coating on Co-base Superalloy AMS 5608. Surface and Coatings Technology 200 (5–6): 1225–1230
Lelait L et al (1993) Microstructural Investigations of EBPVD Thermal Barrier Coatings. Journal De Physique IV 3: 645–654
Lesnikova E G, Lesnikov V P (1986) Influence of the β-Phase of the Aluminide Coating on the Condition and Scale Resitance of the Surface Layer of NBi-Al alloys. Metal Science and Heat Treatment 28 (5): 372–376
Levi C G et al (2012) Environmental Degradation of Thermal Barrier Coatings by molten Deposits. MRS Bulletin 37: 932–941
Lughi V, Clarke D R (2005) High Temperature Aging of YSZ Coatings and subsequent Transformation at low Temperature. Surface and Coatings Technology 200 (5–6): 1287–1291
Luthra K L, Leblanc O H (1987) Low Temperature Hot Corrosion of CoCrAl Alloys. Materials Science and Engineering 87: 329–335
Markou C et al (2011) IATA Maintenance Cost Executive Commentary. Available via DIALOG. https://www.iata.org/whatwedo/workgroups/Documents/MCTF/AMC-Exec-Comment-FY14.pdf. Accessed 12 November 2017
Meelu M C et al (1992) Sermaloy J (Silicon modified Aluminide) Coating mechanical Improvements. Processing, Properties and Applications of Metallic and Ceramic Materials 2: 1247–1253
Meier S M et al (1990) Status of Ceramic Thermal Barrier Coatings – Gas Turbine Applications and Life Prediction Methods. In: Proceedings of Coatings for Advanced Heat Engines Workshop, US Department of Energy, 6–9 August 1990
Mercer C et al (2005) A Delamination Mechanism for Thermal Barrier Coatings subject to Calcium-Magnesium-Alumino-Silicate (CMAS) Infiltration. Acta Materialia 53 (4): 1029–1039
Mercer C et al (2007) On a ferroelastic Mechanism governing the Toughness of Metastable tetragonal-prime (t’) Yttria-stabilized Zirconia. Proceedings of the Royal Society A: Mathematica, Physical and Engineering Sciences 463 (2081): 1393–1408
Mévrel R (1989) State of Art on High Temperature Corrosion resistant Coatings. Materials Science and Engineering A 120–121 Part 1: 13–24
Mévrel R et al (1986) Pack Cementation Process. Materials Science and Technology 2: 201–206
Miller R A et al. Phase Stability in Plasma-sprayed partially stabilised Zirconia-Yttria. In: Heuer A H, Hobbs L W, editors. Advances in Ceramics Volume 3 – Science and Technology of Zirconia. The American Ceramic Society, Columbus, Ohio; 1981. p. 241–253
Muboyadzhyan S A (2009) Erosion Resistant Coatings for Gas Turbine Compressor Blades. Russian Metallurgy 2009 (3): 183–186
Mumm D R et al (2001) Characterization of a Cyclic Displacement Instability for a thermally grown Oxide in a Thermal Barrier System. Acta Materialia 49 (12): 2329–2340
Naji A et al (2015) Improvements in the Thermodynamic and Kinetic Considerations on the Coating Design for Diffusion Coatings formed via Pack Cementation. Materials and Corrosion 66 (9): 863–868
Nicholls et al (1999) A Comparison between the Erosion Behavior of Thermal Spray and Electron-beam Physical Vapour Deposition Thermal Barrier Coatings. Wear 233: 352–361
Nicholls J R (2000) Designing Oxidation-resistant Coatings. JOM 52 (1): 28–35
Nicholls J R (2003) Advances in Coating Design for High-Performance Gas Turbines. MRS Bulletin 28 (9): 659–670
Nicholls J R et al (2002) Smart Overlay Coatings – Concept and Practice. Surface and Coatings Technology 149: 236–244
Nicoll A R et al (1986) Future Developments in Plasma Spray Coating. Materials Science and Technology 2 (3): 214–219
Oerlikon Metco (2014) Solutions Flash: Improve Efficiency and Reduce Emissions with High Pressure Turbine Abradable Coatings for Industrial Gas Turbines. Available via DIALOG. https://www.oerlikon.com/ecomaXL/files/metco/oerlikon_SF-0015.1_IGT_HPT_Abradables_EN.pdf&download=1. Accessed 12 November 2017
Oerlikon Metco (2016) Material Product Data Sheet – Copper Nickel and Copper Nickel Indium Thermal Spray Powders. Available via DIALOG. https://www.oerlikon.com/ecomaXL/files/metco/oerlikon_DSMTS-0061.5_CuNi_CuNiIn_Powders.pdf&download=1. Accessed 12 November 2017
Padture N P et al (2002) Thermal Barrier Coatings or Gas-Turbine Engine Applications. Science 296: 280–284
Pan W et al (2012) Low Thermal Conductivity Oxides. MRS Bulletin 37: 917–922
Park Y W et al (2006) Effect of Fretting Amplitude and Frequency on the Fretting Corrosion Behavior of Tin plated Contacts. Surface and Coatings Technology 201: 2181–2192
Parzukowski R S (1977) Gas-Phase Deposition of Aluminum on Nickel Alloys. Thin Solid Films 45: 349–355
Pérez F J et al (1999a) Aluminizing and chromizing Bed Treatment by CVD in a fluidized Bed Reactor on Austenitic Stainless Steels. Surface and Coatings Technology 120–121: 151–157
Pérez F J et al (1999b) Kinetic Studies of Cr and Al Deposition using CVD-FBR on different metallic Substrates. Surface and Coatings Technology 122: 281–289
Pint B A (1997) Study of the Reactive Element Effect in ODS Iron-Base Alumina Formers. Materials Science Forum 251–254: 397–404
Pint B A (2004) The Role of Chemical Composition on the Oxidation Performance of Aluminide Coatings. Surface and Coatings Technology 188–189: 71–78
Pint B A et al (1998) Substrate and Bond Coat Compositions: Factors affecting Alumina Scale Adhesion. Materials Science and Engineering A 245 (2): 201–211
Pint B A et al (2001) Evaluation of Iron-Aluminide CVD Coatings for High Temperature Corrosion Protection. Materials at High Temperatures 18 (3): 185–192
Pint B A et al (2006) Oxidation Resistance: One Barrier to moving beyond Ni-base Superalloys. Materials Science and Engineering A 415 (1–2):255–263
Pint B A et al (2011) Effect of increased Water Vapor Levels on TBC Lifetime with Pt-containing bond Coatings. Surface and Coatings Technology 206: 1566–1570
Pint B A, Zhang Y (2011) Performance of Al-rich Oxidation-resistant Coatings for Fe-base Alloys. Materials and Corrosion 62 (6): 549–560
Poerschke D L et al (2016) Equilibrium Relationships between Thermal Barrier Oxides and Silicate Melts. Acta Materialia 120: 302–314
Pokluda J, Kianicová M (2010) Damage and Performance Assessment of Protective Coatings on Turbine Blades. Available via DIALOG. https://www.intechopen.com/download/pdf/12092. Accessed 28 October 2017
Prater J T et al (1981) Proceedings of the second Conference on Advanced Materials for alternate Fuels capable Heat Engines. Palo Alto, CA 1981
Praxair Surface Technologies (2000) Praxair and TAFA Arc Spray Copper-Nickel-Indium Wire-58T. Available via DIALOG. http://tatiscia.com/wp-content/pdf/tafa/1.9.1.2-58T%20-%20Copper%20Nickel%20Indium%20Wire.pdf. Accessed 13 November 2017
Priest M S, Zhang Y (2015) Synthesis of Clean Aluminide Coatings on Ni-based Superalloys via modified Pack Cementation Process. Materials and Corrosion 66 (10): 1111–1119
Qu Z et al (2011) Thermal Conductivity of the Gadolinium Calcium Silicate Apatites: Effect of Different Point Defect Types. Acta Materialia 59 (10): 3941–3850
Raghavan S et al (2001) Thermal Properties of Zirconia co-doped with trivalent and pentavalent Oxides. Acta Materialia 49 (1): 169–179
Raghavan S et al (2004) Ta2O5/Nb2O5 and Y2O3 Co-doped Zirconias for Thermal Barrier Coatings. Journal of the American Ceramic Society 87 (3): 431–437
Rajendran R (2012) Gas Turbine Coatings – An Overview. Engineering Failure Analysis 26: 355–369
Reed R C (2006) The Superalloys – Fundamentals and Applications. Cambridge University Press, Cambridge (UK)
Ren W et al (2014) Oxidation and Microstructure Evolution of Cobalt Aluminide Coatings on directionally-solidified Superalloys during long term Exposure at 1000 °C. Materials Research Innovations 18 (S4):945–951
Restall J E, Wood M I (1986) Alternative Processes and Treatments. Materials Science and Technology 2: 225–231
Rigney D V et al (1997) PVD Thermal Barrier Coating Applications and Process Development for Aircraft Engines. Journal of Thermal Spray Technology 6 (2): 167–175
Rolls-Royce (1996) The Jet Engine 5th edition. Rolls-Royce plc, Derby
Ruud J A et al (2001) Strength Degradation and Failure Mechanisms of Electron-beam Physical-vapor-deposited Thermal Barrier Coatings. Journal of the American Ceramic Society 84 (7): 1545–1552
Sato T et al (1985) Transformation of Yttria partially stabilized Zirconia by low Temperature Annealing in Air. Journal of Materials Science 20 (4): 1466–1470
Scharrer and Pelletti (1995) Leakage and Rotordynamic Effects of Compressor annular Seals. In: Proceedings of 24th Turbomachinery Symposium, Huston, Texas, 26–28 September 1995, p 175
Schmid R (1997) New High Temperature Abradable Coatings for Gas Turbines. PhD Thesis, Swiss Federal Institute of Technology
Scott H G (1975) Phase Relationship in the Zirconia-Yttria System. Journal of Materials Science 10 (9): 1527–1535
Seelig R P, Steuber R J (1978) High-Temperture-resistant Coatings for Superalloys. High Temperatures – High Pressures 10 (2): 207–213
Shankar S, Seigle L L (1978) Interdiffusion and intrinsic Diffusion in the NiAl (δ) Phase of the Al-Ni System. Metallurgical Transactions A 9 (10): 1467–1476
Shen et al (2008) Anisotropic thermal Conductivity of the Aurivillus Phase, Bismuth Titanate (Bi4Ti3O12): A natural nanostructured Superlattice. Applied Physics Letters 93 (10) 102907
Shen Y et al (2010) Low thermal Conductivity without Oxygen Vacancies in equimolar YO1.5+TaO2.5- and YbO1.5+TaO2.5- stabilized Zirconia Ceramics. Acta Materialia 58 (13): 4424–4431
Smialek J L (1971) Marteniste in NiAl Oxidation Resistant Coatings. Metallurgical Transactions 2 (3): 913–915
Smith A B et al (1999) Vapour Aluminide Coating of Internal Cooling Channels in Turbine Blades and Vanes. Surface Coatings Technology 120–121: 112–117
Smith J S, Boone D H (1990) Platinum Modified Aluminides-Present Status. In: Gas Turbine and Aeroengine Congress and Exposition, Brussels, Belgium, 1980
Song X W et al (2011) Influence of the partial Substitution of Y2O3 with Ln2O3 (Ln=Nd, Sm, Gd) on the Phase Structure and thermophysical Properties of ZrO2-Nb2O3-Y2O3 Ceramics. Acta Materialia 59 (10): 3895–3902
Sparks T D et al (2010) Anisotropic Thermal Diffusivity and Conductivity of La-doped Strontium Niobate Sr2Nb2O7. Journal of the American Ceramic Society 93 (4): 1136–1141
Sporer D R et al (2011) US Patent 7981530 B2
Squillace A et al (1999) The Control of the Composition and Structure of Aluminide Layers formed by Vapour Aluminising. Surface and Coatings Technology 120–121: 118–123
Stecura S (1986) Advanced Thermal Barrier System bond Coatings for Use on Nickel-, Cobalt- and Iron-base Alloy Substrate. Thin Solid Films 136 (2): 241–256
Strangman T E (1987) Development and Performance of Physical Vapor Deposition Thermal Barrier Coating Systems. In: Proceedings of Coatings for Advanced Heat Engines Workshop, US Department of Energy, 27–30 July 1987
Strangman T E (1996) US Patent 5,514,482
Talboom F P, Grafwallner J (1970) US Patent 3,542,5330
Tawancy H M et al (1991) Role of Platinum in Aluminide Coatings. Surface and Coatings Technology 49 (1-3):1–7
Thorpe M L, Richter J (1992) A pragmatic Analysis and Comparison of HVOF Processes. Journal of Thermal Spray Technology 1 (2): 161–170
Tolpygo V K et al (2008) Effect of Hf, Y and C in the underlying Superalloy on the Rumpling of diffusion Aluminide Coatings. Acta Materialia 56 (3): 489–499
Tolpygo V K, Clarke D R (2004a) On the Rumpling Mechanism in Nickel-Aluminide Coatings: Part I: An experimental Assesment. Acta Materialia 52 (17): 5115–5127
Tolpygo V K, Clarke D R (2004b) On the Rumpling Mechanism in Nickel-Aluminide Coatings: Part II: Characterization of Surface Undulations and bond Coat Swelling. Acta Materialia 52 (17): 5129–5141
Tu J et al (1994) The Size Effect of the martensitic Transformation in ZrO2-containing Ceramics. Journal of Materials Science 29 (6): 1662–1665
Tyron B et al (2006) Multilayered Ruthenium-modified bond Coats for Thermal Barrier Coatings. Metallurgical and Materials Transactions A 37 (11): 3347–3358
Tyron B et al (2007) Hybrid Intermetallic Ru/Pt modified bond Coatings for Thermal Barrier Systems. Surface and Coatings Technology 2020 (2): 349–361
Unocic K A, Pint B A (2013) Effect of Water Vapor on thermally grown Alumina Scales on bond Coating. Surface and Coatings Technology 215: 30–38
Van Ness D et al (2006) Turbine Tip Clearance Flow Control Using Plasma Actuators. Paper presented at the 44th AIAA Aerospace Sciences Meeting and Exhibit, Reno, Nevada, 9–12 January 2006
Van Roode M, Hsu L (1989) Evaluation of the Hot Corrosion Protection of Coatings for Turbine hot Section Components. Surface and Coatings Technology 37 (4): 461–481
Vassen R et al (2000) Zirconates as New Materials for Thermal Barrier Coatings. Journal of the American Ceramic Society 83 (8): 2023–2028
Vassen R et al (2010) Overview on advanced thermal Barrier Coatings. Surface and Coatings Technology 205 (4): 938–942
Vassen R, Stöver D (2007) Influence of Microstructure on the Thermal Cycling Performance of Thermal Barrier Coatings. In: Marple B R et al (ed) Thermal Spray 2007: Global Coating Solutions: Proceedings of the 2007 International Thermal Spray Conference. ASM International, Materials Park, Ohio, 2007
Wang et al (2011) Diffusion Barrier behaviors of (Ru, Ni)Al/NiAl Coatings on Ni-based Superalloy Substrate. Intermetallics 19 (2): 191–195
Warnes B M, Punola D C (1997) Clean Diffusion Coatings by Chemical Vapor Deposition. Surface and Coatings Technology 94–95: 1–6
Wilden J et al (2006) Plasma transferred Arc Welding – Modeling and experimental Optimization. Journal of Spray Technology 15 (4): 779–784
Wilson S (2012) Thermally sprayed abradable Coating Technology for Sealing in Gas Turbines. Oerlikon Metco White Paper – Thermally Sprayed Abradable Coatins 10: 1–9
Winter M R, Clarke D R (2007) Oxide Materials with Low Thermal Conductivity. Journal of the American Ceramic Society 90 (2): 533–540
Wolfe D E et al (2005) Tailored Microstructure of EB-PVD 8YSZ Thermal Barrier Coatings with low thermal Conductivity and high thermal Reflectivity for Turbine Applications. Surface and Coatings Technology 190: 132–149
Wright I G, Gibbons T B (2007) Recent Developments in Gas Turbine Materials and Technology and their Implications for Syngas Firing. International Journal of Hydrogen Energy 32 (16): 3610–3621
Wu L T et al (2017) A prominent Driving Force for the Spallation of Thermal Barrier Coatings: Chemistry dependent Phase Transformation of the bond Coat. Acta Materialia 137: 22–35
Wuench B J, Eberman K W (2000) Order-Disorder Phenomena in A2B2O7 Pyrochlore Oxides. JOM 52 (7): 19–21
Xu T et al (2004) Observations and Analyses of Failure Mechanisms in Thermal Barrier Systems with two Phase bond Coats based on NiCoCrAlY. Acta Materialia 52 (6): 1439–1450
Yang S et al (2008) Anisotropic Thermal Conductivity of the Aurivillus Phase, Bismuth Titanate (Bi4Ti3O12): A Natural Nanostructured Superlattice. Applied Physics Letters 93 (10): 102907–102907-3
Zhang Y et al (2003) Martensitic Transformation in CVD NiAl and (Ni, Pt)Al bond Coatings. Surface and Coatings Technology 163–164: 19–24
Zhang Y et al (2004) Effect of Cycle Length on the Oxidation Performance of Iron Aluminide Coatings. Surface and Coatings Technology 188–189: 35–40
Zhang Y et al (2007) Interdiffusional Degradation of Oxidation-resistant Aluminide Coatings on Fe-base alloys. Materials and Corrosion 58 (10): 751–761
Zhao M et al (2012) Properties of Yttria-Stabilized-Zirconia Based Ceramic Composite Abradable Coatings. Key Engineering Materials 512–515: 1551–1554
Zhou Z R (1999) Lubrication in Fretting – A Review. Wear 225–229: 962–967
Zhu D M, Miller R A (2004) Development of Advanced Low Conductivity Thermal Barrier Coatings. International Journal of Applied Ceramic Technology 1 (1): 86–94
Further Reading
Davis J R (2004) Handbook of Thermal Spray Technology. ASM International
Dorfman M R et al (2013), Thermal Spray Technology Growth in Gas Turbine Applications. In: Tucker R C (ed) Thermal Spray Technology vol. 5A, ASM International, pp 280–286
Xu H and Guo H (2011) Thermal Barrier Coatings. Woodhead publishing
Kanna A S (2016) High Temperature Corrosion. World Scientific
Tamarin Y (2002) Protective Coatings for Turbine Blades. ASM International
Author information
Authors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Switzerland AG
About this chapter
Cite this chapter
Gialanella, S., Malandruccolo, A. (2020). Coatings. In: Aerospace Alloys . Topics in Mining, Metallurgy and Materials Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-24440-8_7
Download citation
DOI: https://doi.org/10.1007/978-3-030-24440-8_7
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-24439-2
Online ISBN: 978-3-030-24440-8
eBook Packages: EngineeringEngineering (R0)