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Application of the Finite Element Method for Modelling of the Spatial Distribution of Residual Stresses in Hybrid Surface Layers

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Mechanical and Materials Engineering of Modern Structure and Component Design

Part of the book series: Advanced Structured Materials ((STRUCTMAT,volume 70))

Abstract

The presented investigations concern PVD/CVD surface treatment performed on samples of heat treated cast magnesium and aluminium alloys and properties modelling of obtained coatings using the finite element method (FEM). In order to identify the structure and fractures of the analysed surface coatings, investigations using the scanning electron microscope Zeiss Supra 35 were performed. Evaluation of the adhesion of the PVD/CVD coatings was carried out using a scratch test. The obtained coatings—Ti/Ti(C,N)-gradient/CrN; Ti/Ti(C,N)-gradient/(Ti,Al)N; Ti/(Ti,Si)N-gradient/(Ti,Si)N as well coatings: Cr/CrN-gradient/CrN; Cr/CrN-gradient/TiN and Ti/DLC-gradient/DLC are characterized by a clear heterogeneity of the surface associated with the presence of microparticles in the structure in form of droplets broken out of the target during the deposition process, as well immersions occurring in the surface due to the loss of some droplets during solidification. It was also found that the applied coatings are characterized with a mono-, di-, or multi-layer structure according to the applied layer system; the individual layers are applied uniformly and tightly adhere to the substrate and to each other. The obtained results of the numerical FEM analysis, have enabled a full integration of the material engineering knowledge and informatics tools, confirming compliance of the simulation model with the obtained experimental results.

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Acknowledgments

This research was financed by the National Science Centre (NCN—Narodowe Centrum Nauki) within the framework of the Research Project No. 2011/01/B/ST8/06663 headed by Dr Krzysztof Labisz DSc. Eng.

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Tański, T., Labisz, K., Borek, W., Staszuk, M., Brytan, Z., Krzemiński, Ł. (2015). Application of the Finite Element Method for Modelling of the Spatial Distribution of Residual Stresses in Hybrid Surface Layers. In: Öchsner, A., Altenbach, H. (eds) Mechanical and Materials Engineering of Modern Structure and Component Design. Advanced Structured Materials, vol 70. Springer, Cham. https://doi.org/10.1007/978-3-319-19443-1_5

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  • DOI: https://doi.org/10.1007/978-3-319-19443-1_5

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