Abstract
The presented investigations concern PVD/CVD surface treatment performed on samples of heat treated cast magnesium and aluminium alloys and properties modelling of obtained coatings using the finite element method (FEM). In order to identify the structure and fractures of the analysed surface coatings, investigations using the scanning electron microscope Zeiss Supra 35 were performed. Evaluation of the adhesion of the PVD/CVD coatings was carried out using a scratch test. The obtained coatings—Ti/Ti(C,N)-gradient/CrN; Ti/Ti(C,N)-gradient/(Ti,Al)N; Ti/(Ti,Si)N-gradient/(Ti,Si)N as well coatings: Cr/CrN-gradient/CrN; Cr/CrN-gradient/TiN and Ti/DLC-gradient/DLC are characterized by a clear heterogeneity of the surface associated with the presence of microparticles in the structure in form of droplets broken out of the target during the deposition process, as well immersions occurring in the surface due to the loss of some droplets during solidification. It was also found that the applied coatings are characterized with a mono-, di-, or multi-layer structure according to the applied layer system; the individual layers are applied uniformly and tightly adhere to the substrate and to each other. The obtained results of the numerical FEM analysis, have enabled a full integration of the material engineering knowledge and informatics tools, confirming compliance of the simulation model with the obtained experimental results.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Horst EF, Mordike BL (2006) Magnesium technology: metallurgy, design data, application. Springer, Berlin
Dobrzański LA, Tański T, Trzaska J (2010) Optimization of heat treatment conditions of magnesium cast alloys. Mater Sci Forum 638–642:1488–1493
Tański T, Dobrzański LA, Čížek L (2007) Influence of heat treatment on structure and properties of the cast magnesium alloys. J Advan Mater Res 15–17:491–496
Dobrzański LA, Tański T (2009) Influence of aluminium content on behaviour of magnesium cast alloys in bentonite sand mould. Solid State Phenom 147–149:764–769
Tański T (2013) Characteristics of hard coatings on AZ61 magnesium alloys. J Mech Eng 59(3):165–174
Tański T, Labisz K, Lukaszkowicz K (2013) Structure and properties of diamond-like carbon coatings deposited on non-ferrous alloys substrate. Solid State Phenom 199:170–175
Dobrzański LA, Staszuk M, Gołombek K, Śliwa A, Pancielejko M (2010) Structure and properties PVD and CVD coatings deposited onto edges of sintered cutting tools. Arch Metall Mater 55(1):187–193
Musztyfaga-Staszuk M, Dobrzanski LA, Rusz S, Staszuk M (2014) Arch Metall Mater 59(1):247–252
Staszuk M, Dobrzański LA, Tański T, Kwaśny W, Musztyfaga M (2014) The effect of PVD and CVD coating structures on the durability of sintered cutting edges. Arch Metall Mater 59(1):269–274
Dobrzański LA, Żukowska L, Mikuła W, Gołombek K, Pakuła D, Pancielejko M (2008) Structure and mechanical properties of gradient PVD coatings. J Mater Process Technol 201(1–3):310–314
Zhong Ch, Liu F, Wu Y, Le J, Liu L, He M, Zhu J, Hu W (2012) Protective diffusion coatings on magnesium alloys: a review of recent developments. J Alloy Compd 520:11–21
Dobrzański LA, Pakuła D, Mikuła J, Gołombek K (2007) Investigation of the structure and properties of coatings deposited on ceramic tool materials. Int J Surf Sci Eng 1(1):111–124
Cunha T, Rebouta L, Vaz F, Staszuk M, Malara S, Barbosa J, Carvalho P, Alves E, Le Bourhis E, Goudeau Ph, Riviere JP (2008) Effect of thermal treatments on the structure of MoNxOy thin films. Vacuum 82:1428–1432
Martini C, Morri A (2011) Face milling of the EN AB-43300 aluminium alloy by PVD- and CVD-coated cemented carbide inserts. Int J Refract Metal Hard Mater 29:662–673
Shanaghi A, Reza A, Rouhaghdam S, Ahangarani S, Chu PK, Farahani TS (2012) Effects of duty cycle on microstructure and corrosion behavior of TiC coatings prepared by DC pulsed plasma CVD. Appl Surf Sci 258:3051–3057
Endler I, Höhn M, Herrmann M, Holzschuh H, Pitonak R, Ruppi S, van den Berg H, Westphal H, Wilde L (2010) Aluminium-rich TiAlCN coatings by Low Pressure CVD. Surf Coat Technol 205:1307–1312
Algren M, Blomqvist H (2005) Influence of bias variation on residual stress and texture in TiAlN PVD coatings. Surf Coat Technol 200:157–160
Perry A, Sue JA, Martin PJ (1996) Practical measurement of the residual stress in coatings. Surf Coat Technol 81:17–28
Welzel U, Ligot J, Lamparter P (2005) Stress analysis of polycrystalline thin films and surface regions by X-ray diffraction. Appl Crystallogr 38:1–29
Dobrzanski LA, Sliwa A, Kwasny W (2005) Employment of the finite element method for determining stresses in coatings obtained on high-speed steel with the PVD process. J Mater Process Technol 164:1192–1196
Volvoda V (1995) Structure of thin films of titanium nitride. J Alloy Compd 219:83–87
Labisz K (2014) Microstructure and mechanical properties of HPDL laser treated cast aluminium alloys. Mater Sci Eng Technol (Mat.-wiss. u. Werkstofftech.). doi:10.1002/mawe.201400231
Tanski T (2014) Determining of laser surface treatment parameters used for light metal alloying with ceramic powders. Mater Sci Eng Technol (Mat.-wiss. u. Werkstofftech.). doi:10.1002/mawe.201400232
Dobrzański LA, Krupiński M, Labisz K, Krupińska B, Grajcar A (2010) Phases and structure characteristics of the near eutectic Al-Si-Cu alloy using derivative thermo analysis. Mater Sci Forum 638–642:475–480
Acknowledgments
This research was financed by the National Science Centre (NCN—Narodowe Centrum Nauki) within the framework of the Research Project No. 2011/01/B/ST8/06663 headed by Dr Krzysztof Labisz DSc. Eng.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2015 Springer International Publishing Switzerland
About this chapter
Cite this chapter
Tański, T., Labisz, K., Borek, W., Staszuk, M., Brytan, Z., Krzemiński, Ł. (2015). Application of the Finite Element Method for Modelling of the Spatial Distribution of Residual Stresses in Hybrid Surface Layers. In: Öchsner, A., Altenbach, H. (eds) Mechanical and Materials Engineering of Modern Structure and Component Design. Advanced Structured Materials, vol 70. Springer, Cham. https://doi.org/10.1007/978-3-319-19443-1_5
Download citation
DOI: https://doi.org/10.1007/978-3-319-19443-1_5
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-19442-4
Online ISBN: 978-3-319-19443-1
eBook Packages: EngineeringEngineering (R0)