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A Study on the Effect of Parameters on the Tensile Strength of Friction Stir Welded AA6061 1.5 mm Thin Plate Butt-Joints

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Engineering Applications for New Materials and Technologies

Abstract

Although fusion welding of aluminium alloys is the most common method used for welding in the industry, it is always accompanied by defects like porosity, solidification, and cracking. Friction stir welding, which is a unique welding method that does not undergo a melting process has been invented and promotes a defect-free welded joint. Nevertheless, some hindrances like severe softening in the heat affected zone (HAZ), and defects like pin-hole and crack formation will potentially occur due to an improper plastic flow of the materials. These defects can lead to a decrease in the tensile properties of the welded materials. Since the welding parameters play a major role in deciding the weld quality, this experiment considers the effects of using different rotational speeds and tool traverse speeds on the strength of the welded joint. Furthermore, defects that may occur during the welding process of aluminium thin plates also were determined.

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Acknowledgements

The authors thanked the University Kuala Lumpur Malaysian Institute of Marine Engineering Technology (UniKL MIMET) and Sciences and Technology Research Institute for Defence (STRIDE), Lumut for research facilities and financial assistance provided for this project.

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Correspondence to Azman Ismail .

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Sukara, N., Ismail, A., Abdul Hamid, D., Ab Rahman, F., Ariff Baharudin, B., Megat Khalid, P.Z. (2018). A Study on the Effect of Parameters on the Tensile Strength of Friction Stir Welded AA6061 1.5 mm Thin Plate Butt-Joints. In: Öchsner, A. (eds) Engineering Applications for New Materials and Technologies . Advanced Structured Materials, vol 85. Springer, Cham. https://doi.org/10.1007/978-3-319-72697-7_1

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  • DOI: https://doi.org/10.1007/978-3-319-72697-7_1

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