Skip to main content

Analysis of Interfaces in AA7075/ Recycled WC Particles Composites Produced via Liquid Route

  • Conference paper
  • First Online:
Mechanics of Composite, Hybrid and Multifunctional Materials, Volume 5

Abstract

Casting of composites is a simple and low cost route to produce composites, which allows numerous possibilities in terms of reinforcement location in the cast part and high geometry flexibility of the products. However, interfaces between reinforcement and metal depend on the behaviour of the particles in liquid metal during processing. The work investigates the effects of parameters such as temperature and time of contact between WC particles and liquid aluminium, and reinforcement content, in the production of cast AA7075/WC composites. WC particles coming from recycled cutting tools are used as reinforcement for aluminium alloys AA 7075, widely used in aeronautical domain. Reinforcement contents of 15 and 30 wt %, temperatures of 700, 740 and 780C, and contact time of 1, 2, 3 and 4 h were the values of the investigated variables. Microstructure of cast composites produced under these conditions were analysed by OM, SEM and EDS microanalysis. A reaction layer was found in the interface between metal and WC, with composition and micro constituents depending on the studied parameters. A mechanism of formation of the reaction layer is proposed.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Kainer, K.U.: Basics of metal matrix composites. In: Metal Matrix Composites: Custom-Made Materials for Automotive and Aerospace Engineering, pp. 1–54. Wiley-VGH Verlag Gmbh & Co, Weinheim (2006. Cap.1)

    Chapter  Google Scholar 

  2. Hunt Jr., W.H.: Metal matrix composites: Applications. In: Jürgen, K.H.B., Cahn, R.W., Flemings, M.C., Ilschner, B., Kramer, E.J., Mahajan, S., Veyssière, P. (eds.) Encyclopaedia of Materials: Science and Technology, 2nd edn, pp. 5442–5446. Elsevier, Oxford (2001)

    Chapter  Google Scholar 

  3. Singh, S., Singh, I., Dvivedi, A., Davim, J.P.: SiCp-Reinforced Al6063 MMCs: Mechanical behavior and microstructural analysis. In: International Conference on Research and Innovations in Mechanical Engineering, 2014, Ludhiana/India. Proceedings… ed. Springer India, vol. 1, pp. 451–464 (2014)

    Google Scholar 

  4. Mazahery, A., Abdizadeh, H., Baharvandi, H.R.: Development of high-performance A356/nano-Al2O3 composites. Mater. Sci. Eng. A. 518, 61–64 (2009)

    Article  Google Scholar 

  5. Sukumaran, K., Ravikumar, K.K., Pillai, S.G.K., Rajan, T.P.D., Ravi, M., Pillai, R.M., Pai, B.C.: Studies on squeeze casting of Al2124 alloy and 2124 – 10% SiCp metal matrix composite. Mater. Sci. Eng. A. 490(1–2), 235–241 (2008)

    Article  Google Scholar 

  6. Naher, S., Brabazon, D., Looney, L.: Development and assessment of a new quick quench stir caster design for the production of metal matrix composites. J. Mater. Process. Technol. 166, 430–439 (2004)

    Article  Google Scholar 

  7. Karantzalis, A.E., Lekatou, A., Georgatis, E., Mavros, H.: Solidification behaviour of ceramic particle reinforced Al-alloy matrices. J. Mater. Sci. 45(8), 2165–2173 (2010)

    Article  Google Scholar 

  8. Lekatou, A., Karantzalis, A.E., Evangelou, A., Gousia, V., Kaptay, G., Gácsi, Z., Baumli, P., Simon, A.: Aluminium reinforced by WC and TiC nanoparticles (ex-situ) and aluminide particles (in-situ): microstructure, wear and corrosion behavior. Mater. Des. 65, 1121–1135 (2015)

    Article  Google Scholar 

  9. Wolbach, W.S., Bryan, S.R., Shoemaker, G.L., Krucek, T.W., Maier, R.D., Soni, K.K., Chabala, J.M., Mogilevsky, R., Levi-Setti, R.: Optimization of chemical reactions between alumina/silica fibres and aluminium-magnesium alloys during composite processing. J. Mater. Sci. 32, 1953–1961 (1997)

    Article  Google Scholar 

  10. Amirkhanlou, S., Niroumand, B.: Fabrication and characterization of Al356/SiCp semissolid composites by injecting SiCp containing composite powders. J. Mater. Process. Technol. 212, 841–847 (2012)

    Article  Google Scholar 

  11. Diniz, A.E., Marcondes, F.C., Coppini, N.L.: Tecnologia da usinagem dos materiais. In: Org (ed.) Materiais para ferramentas, pp. 77–104. Artliber Editora Ltda, São Paulo (2013)

    Google Scholar 

  12. Kalpakjian, S., Schmid, S.R.: Manufacturing Engineering and Technology, 6th edn. Pearson. Australia Group Pty Ltd, Melbourne (2009)

    Google Scholar 

  13. Chattopadhyay, A.K., Roy, P., Ghosh, A., Sarangi, S.K.: Wettability and machinability study of pure aluminium towards uncoated and coated carbide cutting tool inserts. Surf. Coat. Technol. 203, 941–951 (2009)

    Article  Google Scholar 

  14. Calatoru, V.D., Balazinski, M., Mayer, J.R.R., Paris, H., L’Espérance, G.: Diffusion wear mechanism during high-speed machining of 7475-T7351 aluminum alloy with carbide end mills. Wear. 265(11–12), 1793–1800 (2008)

    Article  Google Scholar 

  15. McAlister, A.J.: The Al-Co (Aluminium-Cobalt) system. Bull. Alloy Phase Diagr. 10(6), 646–650 (1989)

    Article  Google Scholar 

Download references

Acknowledgements

The authors want to thank financial support from the Brazilian Government Agencies: CAPES and CNPq National Council for Scientific and Technological Development.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Maria Helena Robert .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 The Society for Experimental Mechanics, Inc.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Viana, M.F., Robert, M.H. (2019). Analysis of Interfaces in AA7075/ Recycled WC Particles Composites Produced via Liquid Route. In: Thakre, P., Singh, R., Slipher, G. (eds) Mechanics of Composite, Hybrid and Multifunctional Materials, Volume 5. Conference Proceedings of the Society for Experimental Mechanics Series. Springer, Cham. https://doi.org/10.1007/978-3-319-95510-0_42

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-95510-0_42

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-95509-4

  • Online ISBN: 978-3-319-95510-0

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics