Skip to main content

Small Parts Order Picking: Analysis Framework and Selected Results

  • Conference paper
Material Handling ’90

Part of the book series: Progress in Material Handling and Logistics ((LOGISTICS,volume 2))

Abstract

This chapter presents a general analysis framework and the major issues for designing and operating order pick systems for less-than-case retrieval. The interplay among stock keeping unit data analysis, order data analysis, overall system structure, equipment types for subsystems, and operating strategies, is emphasized. Selected results are presented for parametric analysis, batching and zoning using ride-and-pick, proximity batching of small orders with no order splitting, and correlated storage assignment. Future research opportunities are outlined.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 39.99
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 54.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Armstrong, R.D., W.D. Cook, and A.L. Saipe, “Optimal Batching a Semi-Automated Order Picking System,” J. Opl. Res. Soc., 30, pp. 711–720 (1979).

    MATH  Google Scholar 

  2. Ashayeri, J. and L.F. Gelders, “Warehouse Design Optimization,” Euro. J. O. R., 21, pp. 285–294 (1985).

    Article  Google Scholar 

  3. Bartholdi, III, J.J. and L.K. Platzman, “Heuristics Based on Spacefilling Curves for Combinatorial Problems in Euclidean Space,” Management Sc., 34-3, pp. 291–305 (1988).

    Article  MATH  MathSciNet  Google Scholar 

  4. Bozer, Y.A., Optimizing Throughput Performance in Designing Order Picking Systems, Ph.D. thesis, Georgia Institute of Technology, Atlanta, Georgia (1985).

    Google Scholar 

  5. Bozer, Y.A., M.A. Quiroz, and G.P. Sharp, “An Evaluation of Alternative Control Strategies and Design Issues for Automated Order Accumulation and Sortation Systems,” Material Flow, 4, pp. 262–265 (1988).

    Google Scholar 

  6. Bozer, Y.A. and G.P. Sharp, “An Empirical Evaluation of a General Purpose Automated Order Accumulation and Sortation System Used in Batch Picking,” Material Flow, 2, pp. 111–131 (1985).

    Google Scholar 

  7. Bredenbeck, J.E., W.T. Shirk, and J.C. Majure, “Small Parts Handling Needs Are Met By Installing a Vertical Storage System,” Ind. Eng., 21-7, pp. 34–38 (July 1989).

    Google Scholar 

  8. Busser, B. and C. Keller, “Carousel Automation for Increased Productivity,” Material Handling Focus’ 88, Atlanta, Georgia (Sept. 1988).

    Google Scholar 

  9. Carpenter, H. and W.B. Dowsland, “Practical Considerations of the Pallet-Loading Problem,” J. Opl. Res. Soc., 36, pp. 489–497 (1985).

    MATH  Google Scholar 

  10. Choe, K.-I., Analysis of Small Parts Order Picking Systems, Ph.D. thesis, Georgia Institute of Technology (1990).

    Google Scholar 

  11. Dichtl, E. and W. Beeskow, “Optimal Allocation of Commodities in Storehouses by Means of Multi-Dimensional Scaling,” Zeitschrift f. Optns. Res., 24, B51–864 (1980).

    Article  Google Scholar 

  12. Elsayed, E.A., “Algorithms for Optimal Material Handling in Automatic Warehousing Systems,” Int. J. Prod. Res., 19, pp. 525–535 (1981).

    Article  Google Scholar 

  13. Elsayed, E.A. and R.G. Stem, “Computerized Algorithms for Order Processing in Automated Warehousing Systems,” Int. J. Prod. Res., 21, pp. 579–586 (1983).

    Article  Google Scholar 

  14. Elsayed, E.A. and O.I. Unal, “Order Batching Algorithms and Travel-Time Estimation for Automated Storage/Retrieval Systems,” Int. J. Prod. Res., 27-7, pp. 1097–1114 (1989).

    Article  MATH  Google Scholar 

  15. Francis, R.L. and J.A. White, Facility Layout and Location, Prentice-Hall, Englewood Cliffs, NJ (1974).

    Google Scholar 

  16. Frazelle, E.H., Stock Location Assignment and Order Picking Productivity, Ph.D. Thesis, Georgia Institute of Technology, Atlanta, GA (1989).

    Google Scholar 

  17. Frazelle, E.H. and G.P. Sharp, “Correlated Assignment Strategy Can Improve Any Order-Picking Operation,” Ind. Eng., 21-4, pp. 33–37 (April 1989).

    Google Scholar 

  18. Gibson, David, Order Batching Without Splitting Orders, M.S. Thesis, Georgia Institute of Technology, Atlanta, GA (1990).

    Google Scholar 

  19. Goetschalckx, M. and J. Ashayeri, “Characterization and Design of Order Picking Systems,” Logistics World, 2–2, pp. 99–106 (June 1989).

    Article  Google Scholar 

  20. Gupta, N.K., “Kitting Matrix Adds Accuracy to Small Part Picking System,” Ind. Eng., 35-1, pp. 35–38 (Jan. 1982).

    MATH  Google Scholar 

  21. Houmas, C.G. and G.P. Sharp, Comparing Small Parts Storage Systems, Report MHRC-TD-86-04, Georgia Institute of Technology, Material Handling Research Center, Atlanta, GA (1986).

    Google Scholar 

  22. Jones, P.S., A Least-Cost Equipment Selection Technique for Distribution Warehouses, Stanford Research Institute, Menlo Park, CA (1971).

    Google Scholar 

  23. Kanet, J.J. and R.G. Ramirez, “Optimal Stock Picking Decisions in Automatic Storage and Retrieval Systems,” OMEGA Int. J. Mgmt. Sci., 14-3, 239–244 (1986).

    Article  Google Scholar 

  24. Kim, W.B. and E. Koenigsberg, “The Efficiency of Two Groups of N Machines Served by a Single Robot,” J. Opl. Res. Soc., 38, pp. 523–538 (1987).

    MATH  Google Scholar 

  25. Koulamas, C.P. and M.L. Smith, “Look-ahead Scheduling for Minimizing Machine Interference,” Int. J. Prod. Res., 26-9, 1523–1533 (1988).

    Article  Google Scholar 

  26. Kunder, R. and T. Gudehus, “Mittlere Wegzeiten beim eindimensionalen Kommissionieren,” (Average Travel Times in One-Dimensional Order Picking), Zeitschrift f. Optns. Res., 19, B53–B72 (1975).

    Article  Google Scholar 

  27. Malstrom, E.M., H.D. Meeks, and J.R. Fleming, “A Robotic Pallet-Loading Algorithm for Dynamic Carton Distribution,” Proc. 7th Int. Conf. on Automation in Warehousing, San Francisco, CA, pp. 161-168 (1986).

    Google Scholar 

  28. Mardix, I. and G.P. Sharp, Cost and Efficiency Analysis of the Carousel Storage System, Report MHRC-TR-85-08, Georgia Institute of Technology, Material Handling Research Center, Atlanta, GA (1985).

    Google Scholar 

  29. Mutel, B. and D. Anciaux, “Study of Storage and Picking Policies of Items in Large Delivery-Type Warehouse,” 10th Int. Conf. on Automation in Warehousing, Dallas, TX (1989).

    Google Scholar 

  30. Ratliff, H.D. and A.S. Rosenthal, “Order Picking in a Rectangular Warehouse: A Solvable Case of the Traveling Salesman Problem,” Optns. Res., 31-3, pp. 507–521 (May–June 1983).

    Article  MATH  Google Scholar 

  31. Riaz-Khan, M., “An Efficiency Measurement Model for Computerized Warehousing Systems,” Int. J. Prod. Res., 22, pp. 443–452 (1984).

    Article  Google Scholar 

  32. Rosenblatt, M.J. and Y. Roll, “Warehouse Design With Storage Policy Considerations,” Int. J. Optns. Res., 22, pp. 809–821 (1984).

    Google Scholar 

  33. Santana, J.L. and L.K. Platzman, “Real-Time Scheduling of an “Open Warehouse” Sorter-Palletizer System,” Proc. 18th IEEE Conf. on Decision and Control, Fort Lauderdale, FL, pp. 537–539 (1979).

    Google Scholar 

  34. Shimizu, A., “Engineering Analysis of Automated Warehouse,” Proc. 4th Int. Conf. on Automation in Warehousing, Tokyo, S1-5:1-11 (1981).

    Google Scholar 

  35. Smith, A. and P. De Cani, “An Algorithm to Optimize the Layout of Boxes in Pallets,” J. Opl. Res. Soc., 31, pp. 573–578 (1980).

    Google Scholar 

  36. Stecke, K.E. and J.E. Aronson, “Review of Operator/Machine Interference Models,” Int. J. Prod. Res., 23-1, pp. 129–151 (1985).

    Article  Google Scholar 

  37. Steudel, H.J., “Generating Pallet Loading Patterns: A Special Case of the Two-Dimensional Cutting Stock Problem,” Management Sci., 25, pp. 997–1004 (1979).

    Article  MATH  Google Scholar 

  38. Warehouse Education and Research Council, Survey, Oak Brook, IL (1984).

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

Copyright information

© 1991 Springer-Verlag Berlin, Heidelberg

About this paper

Cite this paper

Sharp, G.P., Il-Choe, K., Yoon, C.S. (1991). Small Parts Order Picking: Analysis Framework and Selected Results. In: Material Handling ’90. Progress in Material Handling and Logistics, vol 2. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-84356-3_17

Download citation

  • DOI: https://doi.org/10.1007/978-3-642-84356-3_17

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-642-84358-7

  • Online ISBN: 978-3-642-84356-3

  • eBook Packages: Springer Book Archive

Publish with us

Policies and ethics