Skip to main content

Micro-Wire-EDM

  • Chapter
  • First Online:
Micro-electrical Discharge Machining Processes

Part of the book series: Materials Forming, Machining and Tribology ((MFMT))

  • 977 Accesses

Abstract

Micro-wire-electro-discharge machining (micro-WEDM) is a widely used non-conventional micromachining process to fabricate three-dimensional (3D) complex micro-features in difficult-to-machine materials. This chapter offers a concise overview on the micro-WEDM process. A brief overview on the process mechanism, system components, parameters and variants of micro-WEDM has been provided in the chapter. In addition, some of the innovative applications and advanced research studies on the micro-WEDM have been discussed in brief. Finally, current challenges that limit the wide application of micro-WEDM in industries, as well as opportunities for future research, have been discussed at the end of the chapter.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 109.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Jahan MP, Rahman M, Wong YS (2011) A review on the conventional and micro-electrodischarge machining of tungsten carbide. Int J Mach Tools Manuf 51:837–858

    Article  Google Scholar 

  2. Pham DT, Dimov SS, Bigot S, Ivanov A, Popov K (2004) Micro-EDM-recent developments and research issues. J Mater Process Technol 149:50–57

    Article  Google Scholar 

  3. Rajurkar KP, Levy G, Malshe A, Sundaram MM, McGeough J, Hu X, Resnick R, DeSilva A (2006) Micro and nano machining by electro-physical and chemical processes. CIRP Ann 55(2):643–666

    Article  Google Scholar 

  4. Jahan MP, Asad ABMA, Rahman M, Wong YS, Masaki T (2011) Micro-Electro Discharge Machining (µEDM). In: Koc M, Ozel T (eds) Micro-manufacturing: design and manufacturing of micro-products. Willey, New York, pp 301–346

    Chapter  Google Scholar 

  5. Puri AB (2017) Advancements in micro wire-cut electrical discharge machining. In: Kibria G, Bhattacharyya B, Davim JP (eds) Non-traditional micromachining processes-fundamentals and applications. Springer International Publishing AG, Switzerland, pp 145–178

    Chapter  Google Scholar 

  6. Kunieda M, Lauwers B, Rajurkar KP, Schumacher BM (2005) Advancing EDM through fundamental insight into the process. CIRP Ann 54(2):599–622

    Article  Google Scholar 

  7. Kibria G, Bhattacharyya B, Davim JP (2017) Non-traditional micromachining processes-fundamentals and applications. Springer International Publishing AG, Switzerland

    Book  Google Scholar 

  8. Han F, Cheng G, Feng Z, Isago S (2008) Thermo-mechanical analysis and optimal tension control of micro wire electrode. Int J Mach Tools Manuf 48:922–931

    Article  Google Scholar 

  9. Yan MT, Fang CC (2008) Application of genetic algorithm-based fuzzy logic control in wire transport system of wire-EDM machine. J Mater Process Technol 205:128–137

    Article  Google Scholar 

  10. Huang RN, Lou YJ, Chi GX (2010) Research on servo feeding system of micro WEDM. In: 2010 international conference on digital manufacturing & automation, Changsha, China, 18–20 Dec 2010

    Google Scholar 

  11. Yan MT, Chiang TL (2009) Design and experimental study of a power supply for micro-wire EDM. Int J Adv Manuf Technol 40:1111–1117

    Article  Google Scholar 

  12. Hoang KT, Yang SH (2013) A study on the effect of different vibration-assisted methods in micro-WEDM. J Mater Process Technol 213:1616–1622

    Article  Google Scholar 

  13. Ghodsiyeh D, Moradi M (2015) Wire electrical discharge machining. In: Jahan MP (ed) Electrical discharge machining (EDM): types, technologies and applications. Nova Science Publishers, Inc. New York

    Google Scholar 

  14. Klocke F, Lung D, Lung D, Thomaidis D, Antonoglou G (2004) Using ultra thin electrodes to produce micro-parts with wire-EDM. J Mater Process Technol 149:579–584

    Article  Google Scholar 

  15. Hoang KT, Yang SH (2015) Kerf analysis and control in dry micro-wire electrical discharge machining. Int J Adv Manuf Technol 78:1803–1812

    Article  Google Scholar 

  16. Uhlmann E, Roehner M (2008) Investigations on reduction of tool electrode wear in micro-EDM using novel electrode materials. CIRP J Manuf Sci Technol 1:92–96

    Article  Google Scholar 

  17. Wang Y, Chen X, Wang Z, Li H (2016) Fabrication of micro-rotating structure by micro reciprocated wire-EDM. J Micromech Microeng 26(11):115014

    Article  Google Scholar 

  18. Chern GL, Wu YJ, Cheng JC, Yao JC (2007) Study on burr formation in micro-machining using micro-tools fabricated by micro-EDM. Precis Eng 31:122–129

    Article  Google Scholar 

  19. Lim HS, Wong YS, Rahman M, Lee EMK (2003) A study on the machining of high-aspect ratio micro-structures using micro EDM. J Mater Process Technol 140:318–325

    Article  Google Scholar 

  20. Chow HM, Yan BH, Huang FY (1999) Micro slit machining using electro-discharge machining with a modified rotary disk electrode (RDE). J Mater Process Technol 91(1–3):161–166

    Article  Google Scholar 

  21. Asad ABMA, Masaki T, Rahman M, Lim HS, Wong YS (2007) Tool-based micromachining. J Mater Process Technol 192–193:204–211

    Article  Google Scholar 

  22. Tathireddy P, Rakwal D, Bamberg E, Solzbacher F (2009) Fabrication of 3-dimensional silicon microelectrode arrays using micro electro discharge machining for neural applications. In: Transducers 2009, Denver, CO, USA, 21–25 June, 2009

    Google Scholar 

  23. Gupta K, Jain NK (2014) Analysis and optimization of micro-geometry of miniature spur gears manufactured by wire electric discharge machining. Precis Eng 38:728–737

    Article  Google Scholar 

  24. Oliaeia SNB, Karpat Y (2016) Fabrication of PCD mechanical planarization tools by using μ-wire electrical discharge machining. Procedia CIRP 42:311–316

    Article  Google Scholar 

  25. Yeo SH, Tan LK (1999) Effects of ultrasonic vibrations in micro electro-discharge machining of microholes. J Micromech Microeng 9(4):345–352

    Article  Google Scholar 

  26. Schoth A, Forster R, Menz W (2005) Micro wire EDM for high aspect ratio 3D microstructuring of ceramics and metals. Microsyst Technol 11(4–5):250–253

    Article  Google Scholar 

  27. Liao YS, Chen ST, Lin CS (2005) Development of a high precision tabletop versatile CNC wire-EDM. J Micromech Microeng 15(2):245–253

    Article  Google Scholar 

  28. Tani T, Fukuzawa Y, Mohri N, Saito N, Okada M (2004) Machining phenomena in WEDM of insulating ceramics. J Mater Process Technol 149(1–3):124–128

    Article  Google Scholar 

  29. Das S, Joshi SS (2010) Modeling of spark erosion rate in microwire-EDM. Int J Adv Manuf Technol 48:581–596

    Article  Google Scholar 

  30. Kwon S, Sung Lee SG, Yang MY (2015) Experimental investigation of the real-time micro-control of the WEDM process. Int J Adv Manuf Technol 79:1483–1492

    Article  Google Scholar 

  31. Wang PW, Yang CS (2013) Analysis and design of wire transport system in micro wire-electro discharge machining. J Micro Nano-Manuf 1:021006–3

    Google Scholar 

  32. Chen ST, Chen CH (2015) A novel power source for high-precision, highly efficient micro w-EDM. J Micromech Microeng 25:075027

    Article  Google Scholar 

  33. Unune DR, Mali HS (2017) Experimental investigation on low-frequency vibration assisted micro-WEDM of Inconel 718. Eng Sci Technol Int J 20:222–231

    Article  Google Scholar 

  34. Hoang KT, Yang SH (2014) Experimental study and process optimization for vibration-assisted dry micro-WEDM. J Korean Soc Precis Eng 31(3):215–222

    Article  Google Scholar 

  35. Saleh T, Rasheed AN, Muthalif AGA (2015) Experimental study on improving μ-WEDM and μ-EDM of doped silicon by temporary metallic coating. Int J Adv Manuf Technol 78:1651–1663

    Article  Google Scholar 

  36. Rasheed AN, Muthalif AGA, Saleh T (2014) Improving μ-wire electro-discharge machining operation of polished silicon wafer by conductive coating. In: 9th international conference on micromanufacturing (ICOMM 2014) Paper No. 72, Singapore, 26–28 March 2004

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Muhammad P. Jahan .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Singapore Pte Ltd.

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Daniel, T., Liu, C., Mou, J., Jahan, M.P. (2019). Micro-Wire-EDM. In: Kibria, G., Jahan, M., Bhattacharyya, B. (eds) Micro-electrical Discharge Machining Processes. Materials Forming, Machining and Tribology. Springer, Singapore. https://doi.org/10.1007/978-981-13-3074-2_4

Download citation

  • DOI: https://doi.org/10.1007/978-981-13-3074-2_4

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-13-3073-5

  • Online ISBN: 978-981-13-3074-2

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics