Skip to main content

Sheet-Bulk Metal Forming

  • Reference work entry
  • First Online:
CIRP Encyclopedia of Production Engineering

Synonyms

Plate forging

Definition

Sheet-bulk metal forming (SBMF) processes are defined as forming of sheets with an intended three-dimensional material flow as in bulk forming processes (Merklein et al. 2012). As semifinished product, sheets with an initial thickness of 1–5 mm are used and subjected to one or several conventional bulk forming operations. Typical applications of SBMF include the forming of local functional elements on blank parts or the intended and locally restricted alteration of the sheet thickness in order to produce highly functional integrated parts out of sheet metal (Fig. 1) (Mori 2012). Further complexity can be achieved by the combination of SBMF processes with traditional sheet forming operations like bending or deep drawing, which is generally possible for most applications (Merklein et al. 2012). Besides the fabrication of end products, SBMF can also be used to produce tailored blanks with adjusted properties for usage in subsequent manufacturing...

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 869.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 1,099.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  • Becker R, Rannacher R (2002) An optimal control approach to a posteriori error estimation in finite element methods. Acta Numerica 10:1–102

    MathSciNet  MATH  Google Scholar 

  • Behrens B-A, Bouguecha A, Krimm R, Matthias T, Salfeld V (2011) Characterization of horizontal loads in the production of asymmetrical parts. Key Eng Mater 473:223–228

    Article  Google Scholar 

  • DIN 8582 (2003) Fertigungsverfahren Umformen-Einordnung; Unterteilung, Begriffe, Alphabetische Übersicht [Manufacturing process forming-classification, subdivision, terms and definitions, alphabetical index]. DIN German Institute for Standardization, Beuth, Berlin (in German)

    Google Scholar 

  • Feintool AG (2015) Taumeltechnologie von Feintool – Hohe Qualität und Wirtschaftlichkeit beim Umformen, “Orbital forming technology of Feintool – High quality and economic efficiency for forming operations”. Booklet, Jona

    Google Scholar 

  • Gröbel D, Hildenbrand P, Engel U, Merklein M (2015) Influence of tailored blanks on forming of cold forged functional elements in a sheet bulk metal forming process. In: Stahl-Institut VDEh (ed) Proceedings of METEC, Düsseldorf

    Google Scholar 

  • Hetzner H, Koch J, Tremmel S, Wartzack S, Merklein M (2012) Improved sheet bulk metal forming processes by local adjustment of tribological properties. J Manuf Sci Eng 133(6):1–11

    Google Scholar 

  • Koch J, Merklein M (2013) Cold forging of closely-tolerated functional components out of blanks – possibilities of the new process class sheet-bulk metal forming. In: Ishikawa T (ed) Proceedings of the 6th JSTP international seminar on precision forging, Kyoto

    Google Scholar 

  • Kudo H (1980) An attempt for classification of metal forming operations. CIRP Ann 29(2):469–476

    Article  Google Scholar 

  • Löffler M, Freiburg D, Gröbel D, Loderer A, Matthias, Stangier D, Weikert T (2015) Untersuchung von Tailored Surfaces hinsichtlich ihres tribologischen Einflusses auf Prozesse der Blechmassivumformung [Investigation of Tailored Surfaces regarding its influence on sheet-bulk forming processes.]. In: Tekkaya AE, Liewald M, Merklein M, Behrens B-A (eds) Tagungsband zum 18. Workshop Blechmassivumformung & 3. Industriekolloquium Blechmassivumformung 2015 – DFG Transregio 73, Dortmund, February 2015. Shaker, Aachen, pp 132–146 (in German)

    Google Scholar 

  • Merklein M, Tekkaya AE, Brosius A, Opel S, Koch J (2011) Overview on sheet-bulk metal forming processes. In: Hirt G, Tekkaya AE (eds) Proceedings of the 10th international conference on technology of plasticity, Aachen, September 2011. Stahleisen, Düsseldorf, pp 1109–1114

    Google Scholar 

  • Merklein M, Allwood JM, Behrens B-A, Brosius A, Hagenah H, Kuzman K, Mori K, Tekkaya AE, Weckenmann A (2012) Bulk forming of sheet metal. CIRP Ann 61(2):725–745

    Article  Google Scholar 

  • Mori K (2012) Bulk forming of sheet metals for controlling wall thickness distribution of products. Steel Res Int SI:17–24

    Google Scholar 

  • Nakano T (2009) Introduction of flow control forming (FCF) for sheet forging and new presses. In: Yoshida Y, Matsumoto R (eds) Proceedings of the 5th JSTP international seminar on precision forging, Kyoto

    Google Scholar 

  • Rademacher A (2015) Mesh and model adaptivity for frictional contact problems. In: Ergebnisberichte Angewandte Mathematik. Fakultät für Mathematik TU Dortmund, Dortmund

    Google Scholar 

  • Sieczkarek P, Isik K, Ben Kahlifa N, Martins PAF, Tekkaya AE (2014) Mechanics of sheet-bulk indentation. J Mater Process Technol 214:2387–2394

    Article  Google Scholar 

  • Soyarslan C, Plugge B, Faßmann D, Isik K, Kwiatkowski L, Schaper M, Brosius A, Tekkaya A (2014) An experimental and numerical assessment of sheet-bulk formability of mild steel DC04. ASME 133(6):1–9

    Google Scholar 

  • Standring PM (1999) Advanced technology of rotary fording for novel automotive applications. Adv Technol Plast 3:1709–1718

    Google Scholar 

  • Tan CJ, Mori K, Abe Y (2008) Forming of tailored blanks having local thickening for control of wall thickness of stamped products. J Mater Process Technol 202:443–449

    Article  Google Scholar 

  • Vierzigmann U, Koch J, Merklein M, Engel U (2012) Material flow in sheet-bulk metal forming. Key Eng Mater 504–506:1035–1040

    Article  Google Scholar 

  • Vierzigmann U, Schneider T, Koch J, Gröbel D, Merklein M, Engel U, Hense R, Bierman D, Krebs E, Kersting P, Lucas H, Denkena B, Herper J, Stangier D, Tillmann W (2013) Untersuchungen von Tailored Surfaces für die Blechmassivumformung mittels angepasstem Ringstauchversuch, [Investigations on Tailored Surfaces for Sheet-Bulk Metal Forming by means of an adapted ring compression test]. In: Merklein M, Behrens B-A, Tekkaya AE (eds) 2. Workshop Blechmassivumformung, Meisenbach (in German)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Marion Merklein .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 CIRP

About this entry

Check for updates. Verify currency and authenticity via CrossMark

Cite this entry

Merklein, M. (2019). Sheet-Bulk Metal Forming. In: Chatti, S., Laperrière, L., Reinhart, G., Tolio, T. (eds) CIRP Encyclopedia of Production Engineering. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-662-53120-4_16822

Download citation

Publish with us

Policies and ethics